Nicholas Farr | 13/10/2010 00:15:00 |
![]() 3988 forum posts 1799 photos | Hi, posted by Sam Stones, For the technically inquisitive, I recall that there’s something about the carbon atoms shifting between body-centred and face-centred, but I can’t remember which way round.
Sam, I believe you are describing the allotropy of Iron.
I had to dig out my college notes from 1977 for this one.
Iron can exist in two forms, Ferrite and Austenite. On cooling, it is in its Austenite form at temperatures above the upper transformation line (695 to 920 degrees C)
As cooling continues through the transformation zone (between upper and lower lines) the Austenite changes to Ferrite. During this change Carbon is precipitated from the Austenite, because Carbon is insoluble in (Iron) Ferrite. The precipitated Carbon is in the form of Cementite which goes to form Pearlite, or in the case of steels with over 0.83% Carbon the excess cementite remains on the grain boundries.
Time is needed for these changes to take place. A slow cool will enable the changes to take place and will result in a large grain structure. A faster cool will result in a smaller grain structure.
However, if the cooling rate through the transition range is increased sufficently (i.e. quench) time will not be allowed for the changes from Austenite to Ferrite to take place. In this case there is insufficient time for the Carbon to be precipitated out of solution and this result in the Carbon atoms being forcibly locked in the Ferrite structure. This may be described as a super saturated solid solution of Carbon in Ferrite Iron.
Due to the distortion caused by the Carbon, the grains are acicular (needle like) and are very hard and brittle. The name of this structure is Martensite.
Regards Nick. Edited By Nicholas Farr on 13/10/2010 00:16:09 |
Sam Stones | 13/10/2010 07:12:15 |
![]() 922 forum posts 332 photos |
Hi Nick, Thank you for such a succinct and eloquent explanation. I almost had tears in my eyes as I read familiar words like pearlite and cementite, etc. There was even a memory vestige from way back, as I momentarily recalled the iron-carbon phase diagram. I had to get onto the Internet to satiate a burning desire for verification. Observing first hand, the `point of recoalescence’ in a darkened laboratory held my fascination as to how a solid could dissolve into or migrate from another solid, and how this phenomenon briefly increased the level of radiation during cooling. I feel sure that your explanation will prove very useful to readers in bringing additional clarity to the heat treatment process, especially with regards to the rate of carbon migration, and its effect upon the hardness of high-carbon steels.
Good stuff!
Sam |
Samsaranda | 11/11/2017 09:36:25 |
![]() 1688 forum posts 16 photos | Reference " peeing " in the quenching tank, years ago was told the story of a metal treatment shop in a large engineering concern, a new manager was appointed and as part of flexing his muscles he decided that the metal treatment shop , particularly where heat treatment took place, had to be cleaned up as it was like a tip. He organised a blitz of the area and in the corner was a tank containing murky not very pleasant smelling liquid which he had emptied and then scrubbed clean. It soon became apparent that the components that were heat treated where significantly below the standard usually achieved, an enquiry took place and the elderly gentleman who worked in the heat treatment area said that they would not be able to attain previous hardness values because the tank that they had emptied and cleaned out had not been emptied for years and he always peed in it and this unsavoury brew was the reason for the high hardness values they used to achieve. Dave |
Rik Shaw | 11/11/2017 09:59:02 |
![]() 1494 forum posts 403 photos | The preferred method way back was to quench in water that had a layer of sperm whale oil floating on top. Rik |
mark smith 20 | 11/11/2017 10:23:20 |
682 forum posts 337 photos | Posted by Sam Stones on 12/10/2010 02:20:14:-
I thought the Japanese quenched their swords in ox blood? Regards to all, Sam
One hundred postings - Time to celebrate!
Edited By Sam Stones on 12/10/2010 02:21:50 Edited By Sam Stones on 12/10/2010 02:23:02 I believe they used Dragons blood, i`ll let you decide if it is myth or not! Edited By mark smith 20 on 11/11/2017 10:25:27 |
Phil Stevenson | 11/11/2017 10:23:28 |
90 forum posts 13 photos | I visited a working forge some years ago and the blacksmith told me he kept a bucket of horse pee for quenching just about everything that needed quenching. |
Clive Washington | 11/11/2017 10:24:35 |
26 forum posts | Back to peeing again.. It's true that urine contains a lot of nitrogenous compounds, but over time these would largely be decomposed to ammonia and then lost. However it also contains small amounts of phosphates, and these are more stable so would tend to accumulate. Perhaps this has something to do with its claimed effectiveness? The problem, of course, is that any concept of compound formation from nitride or phosphide would be confined to a thin surface layer, and lost as soon as the item was finish ground. I think I will continue to use a jar of water.
|
pgk pgk | 11/11/2017 10:35:28 |
2661 forum posts 294 photos | Posted by Ian S C on 11/10/2010 10:10:48:
In the days of gunpoweder, nitrate was extracted from urine for use in the manufacturing of gunpoweder. I read of it some time ago, not sure if it was on the web, or there was an artical in ME. Ian S C
If memory serves then it's stale urine where urease bacteria split the urea to nitrates. Barrels of urine were collected in London and shipped up North for the dye industry too. For gunpowder the nitrate crystals skimmed off would be mixed with lye (all the woodburning ashes were kept and then water allowed to seep through them - also for soap making). In jamaica for instance Bat guano from caves was the urea/nitrogen source. Charcoal and sulphur thn added and the mixture ground together. the fineness of the grind affecting the burn rate. It does make one wonder whether enough stale urine in the quench might have a nitriding effect?? |
Roderick Jenkins | 11/11/2017 10:43:03 |
![]() 2376 forum posts 800 photos | These legends abound. Apparently, the best pee comes from a red headed lad although it was said that the finest swords were made by quenching them in the belly of a captured opponent (ugh!). I guess there's a grain of truth in them, possibly harking back to Andrew's comment (from 2010 Then, there's the tale of the factory whose heat treatment went to pot because the foreman lost the orange peel he used to set the furnace temperature. Rod |
vintagengineer | 11/11/2017 10:53:46 |
![]() 469 forum posts 6 photos | I did my apprenticeship in South African Sugar Mill and the blacksmith shop had a huge tank of pure whale oil for hardening purposes.
Bit hard to get hold of nowadays!
Posted by Rik Shaw on 11/11/2017 09:59:02:
The preferred method way back was to quench in water that had a layer of sperm whale oil floating on top. Rik
|
mechman48 | 11/11/2017 11:12:10 |
![]() 2947 forum posts 468 photos | Just after finishing my apprenticeship I spent a year in the toolroom as 'Journeyman' where a lot of punch & die set up were machined & heat treated, the quenching media was whale oil & boy did it stink when a tray full of red hot punch's & dies was plunged in. I still have a couple of litres of 'quench oil, I've had it that long I can't remember where I got it from, it may well be some of the original whale oil from my younger days that has moved with me over the years, you know the ME adage ...'it might come in handy one day' |
Neil Wyatt | 11/11/2017 12:02:35 |
![]() 19226 forum posts 749 photos 86 articles | It's a good idea to pee on your compost heap. |
Clive Washington | 11/11/2017 12:06:47 |
26 forum posts | With all these uses of pee, I'm surprised the Victorians needed a sewage system at all.
|
Muzzer | 11/11/2017 12:27:59 |
![]() 2904 forum posts 448 photos | Hardening is generally either a question of cooling down the mass of the item at a controlled (but generally rapid) rate, hence the water, brine, oil etc baths (phase diagrams etc). The process is going to be over pretty quickly as far as the metallurgy goes, surely. Or alternatively it's about surface hardness resulting from diffusion of nitrogen and/or carbon acting with high temp and time. The time and temp required for diffusion is a lot longer than for quenching and any significant depth of the surface hardness is going to require a fair while to occur. I'd love to hear a professional metallurgist's knowledge of the matter but from my own professional experience of hardening processes, these stories sound like, well...stories. But as an engineer, I'd like to know one way or the other with reference to some form of science rather than anecdotes from the armchair, interesting though they may be. Murray |
Mike | 11/11/2017 12:57:30 |
![]() 713 forum posts 6 photos | And just to add to the many uses of pee, back in the black powder and mercuric primer days I gather it was rated by the US Cavalry as an emergency rifle barrel cleaner. I also recall reading somewhere that it was used for the early production of phosphorous, and the Romans used it for washing clothes. My grandad maintained it made rhubarb grow............ Also, thank you, gentlemen, for the reason for quenching silver steel in brine. Back in the early 1970s an old engineer told be to do it, and I've done so ever since, without knowing why. |
Fowlers Fury | 11/11/2017 14:23:09 |
![]() 446 forum posts 88 photos | (1) "he kept a bucket of horse pee for quenching just about everything that needed quenching" Including his thirst no doubt. (2) 'was fascinated by that recent BBC "Handmade" prog where Owen the blacksmith forged the knife:- At 17.20 he pours some oil(?) into his quenching bath, whether topping up or floating it on the water I couldn't see. (3) Urine, saltpetre - "Are You Taking The P*ss?" Interesting read on the etymology here:- **LINK** "So desperate was the need for potassium nitrate (aka saltpetre) for making gunpowder that when it was discovered that it could be made from urine King Charles I issued a proclamation that families had to collect the urine of their livestock and hand it over to ‘Saltpeter men’ who collected it daily." But as usual.... a thread is now lacking direction and aim
|
John Reese | 11/11/2017 15:42:55 |
![]() 1071 forum posts | Back to the original question. Out of curiosity I checked the Chronos site. I found no information as to the composition of the steel so it is impossible to say what quench is appropriate. Out of curiosity I did a web search and found this http://silver-steel.co.uk/aboutsilversteel.php. Silver steel is a water hardening tool steel. |
Hacksaw | 11/11/2017 17:46:11 |
474 forum posts 202 photos | That talk of whale oil takes me back ! When i was an apprentice , kept the shed behind the forge , was three red Shell 50 gallon drums . One of "20/50 ", for the vans ( used often..) one of "hoof oil ", used only on horses shod in the forge , maybe 2 pints a week .. and one of "whale oil .." for hardening .Not used very often at all...unless there was a load of breaker points to sharpen , from Southern Water .. Fair few quids worth though.. and it was "the boys job" to replenish the vans , or refill the hoof oil pot , or fetch a bucket of whale oil and do the points , £1 a point.. They lay on their sides together in a rack ,with a tap on each..and it stunk in there, and the cinder floor was soaked in old oil drips ... Someone left the whale oil tap open ,and dripping... and it was empty next time we needed some, and the boss went absolutely mental !!
I think it may have been me
|
john fletcher 1 | 11/11/2017 19:08:48 |
893 forum posts | Back to Neil, I do it often but not in broad day light. John |
Please login to post a reply.
Want the latest issue of Model Engineer or Model Engineers' Workshop? Use our magazine locator links to find your nearest stockist!
Sign up to our newsletter and get a free digital issue.
You can unsubscribe at anytime. View our privacy policy at www.mortons.co.uk/privacy
You can contact us by phone, mail or email about the magazines including becoming a contributor, submitting reader's letters or making queries about articles. You can also get in touch about this website, advertising or other general issues.
Click THIS LINK for full contact details.
For subscription issues please see THIS LINK.