AJW | 19/11/2020 14:22:56 |
![]() 388 forum posts 137 photos | I'm working on an old Villiers engine which has been running with an incorrect spark plug, it was too short on reach. This has resulted in the threads getting carboned up and not accepting the correct longer threaded plug. I have turned up the old short plug to be used as a 'sort of' tap to clear the thread, and have applied plus gas in the hope that it will soften the deposit but wondered whether I might be better using something else? It's a big plug with an 18mm thread and didn't want to purchase a tap purely for just clearing the carbon!
Alan |
Clive Brown 1 | 19/11/2020 14:59:31 |
1050 forum posts 56 photos | Would an 18mm plug thread chaser @ £6 from Machine Mart be within budget? Or a wire shaped like a hairpin with outwardly bent sharpened points and lots of patience. Edited By Clive Brown 1 on 19/11/2020 14:59:47 |
Speedy Builder5 | 19/11/2020 15:27:53 |
2878 forum posts 248 photos | Use an old long reach spark plug and file the sparking end so that it "cuts" the thread clean. |
Steviegtr | 19/11/2020 15:32:01 |
![]() 2668 forum posts 352 photos | I have a set of Dentists picks which are perfect for that type of job. Cheap ones on ebay can be got. Steve. |
Dave Halford | 19/11/2020 15:35:39 |
2536 forum posts 24 photos | Assuming the head isn't alloy, a Dremel size wire brush or a tube brush |
old mart | 19/11/2020 15:36:52 |
4655 forum posts 304 photos | Those dentists picks are very useful. |
AJW | 19/11/2020 16:51:50 |
![]() 388 forum posts 137 photos | Thanks guys, it is an alloy head (seems very soft!) I did start picking it out but thought there must be something to dissolve/loosen it. I shall set to and get picking and use my modified plug!
Alan |
John Olsen | 19/11/2020 23:10:23 |
1294 forum posts 108 photos 1 articles | Well, don't use oven cleaner, which would dissolve the alloy. I would try Speedybuilders idea. John
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Steviegtr | 19/11/2020 23:34:48 |
![]() 2668 forum posts 352 photos | Let us know how you go with it. I was an absolute Villiers nut when younger. 8E, 9E, 2T, 3T, 4T had them all. Used to tune the hell out of them. Steve. |
AJW | 19/11/2020 23:53:44 |
![]() 388 forum posts 137 photos | Must admit if was going to try anything it could be citric acid? No science behind that just wondering! This Villiers engine is not from a motorcycle it's a model 25HS direct coupled to a 2kw generator, dates from 1964. It has been rebored but looks like it's not done much running since as the bores hone marks are clearly visible. I'm enjoying the project, nicely made engine.
Alan |
Ian Hewson | 19/11/2020 23:56:05 |
354 forum posts 33 photos | I used an old spark plug that I cut a spiral groove down the thread with an hacksaw when I needed to clean out spark plug threads. That worked well for me. Ian |
Ady1 | 20/11/2020 02:49:31 |
![]() 6137 forum posts 893 photos | cut an old spark plug in half? or just less than half, with an angle grinder, at the leading threads part, so they are square on and full size instead of tapering then screw it in to gouge the garbage straight out of the thread kinda thing Edited By Ady1 on 20/11/2020 02:54:36 |
Maurice Taylor | 20/11/2020 08:54:43 |
275 forum posts 39 photos | Hi ,What’s the point of trying all these things ,when the proper tool is £6 at Machine Mart.If you damage it ,a helicoil kit will cost a lot more also a lot more time than the 2minutes this tool will take. I have one of these . Maurice |
J Hancock | 20/11/2020 09:01:09 |
869 forum posts | Ahh, we're back to that definition of a 'engineer'. Anyone can do it for £6 , an 'engineer ' can do it for nothing. |
martin perman | 20/11/2020 13:30:00 |
![]() 2095 forum posts 75 photos | Posted by Clive Brown 1 on 19/11/2020 14:59:31:
Would an 18mm plug thread chaser @ £6 from Machine Mart be within budget? Or a wire shaped like a hairpin with outwardly bent sharpened points and lots of patience. Edited By Clive Brown 1 on 19/11/2020 14:59:47 I'm an engineer Martin P |
martin perman | 20/11/2020 13:31:04 |
![]() 2095 forum posts 75 photos | Tilt
Edited By martin perman on 20/11/2020 13:32:17 |
AJW | 20/11/2020 13:48:10 |
![]() 388 forum posts 137 photos | Success! I had the old short reach plug on which I turned the body down to less than the thread root diameter, where upon it fell apart! But no problem, I ground a cutting edge on the end and used one of those 'easy out' screw removers to drive it into the thread, picked out what I could with a dental type device and eventually managed to work the short stub through the head casting. All because someone had fitted the wrong plug, but got there in the end.
Alan |
martin haysom | 06/12/2020 22:49:57 |
![]() 165 forum posts | i got one of these engines [ attached to a landmaster mk 1 ] i seam to remember it had a short reach spark. could be wrong it was repaired years ago by fitting a brass plug |
Mick B1 | 06/12/2020 23:04:46 |
2444 forum posts 139 photos | Stick the new long reach plug in the lathe and turn away the thread that would foul the fouling. If the short reach plug had enough thread to avoid blowing out, so would the longreach with a shortened thread. Ah, you sorted it already...
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Hopper | 07/12/2020 04:05:43 |
![]() 7881 forum posts 397 photos | The way that motorcycle mechanics worldwide have been doing this for the past 120 years or so is to take a sparkplug and put a small hacksaw cut lengthwise through the end of the threaded section. Screw it down the hole and it makes a good enough tap to clean up aluminium threads and remove carbon. |
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