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What Did You Do Today (2017)

Report what you have been upto here (engineering related)

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Grizzly bear12/12/2017 18:08:38
337 forum posts
8 photos

Malcolm,

Re; Velux windows, we have just had two replaced free, even out of warranty. One was cracked the other was OK.

​Google Velux for info. They only do certain sizes.

​Good luck, bear..

Johnboy2512/12/2017 19:03:32
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260 forum posts
3 photos

A cold afternoon in the workshop - +1° C inside when I went out. Decided to put a little heat on with a single radiant bar heater which raised the temp to +5° by time I had had enough! Managed to get a left handed thread put on a shaft for a potters wheel build for a neighbour. All turned out nicely - if you pardon the pun! Seasonal greeting and wrap up warm if your escaping to the workshop! John

 

Edited By Johnboy25 on 12/12/2017 19:07:01

NJH12/12/2017 19:39:33
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2314 forum posts
139 photos

John

They tell me that repeating yourself often is a sign of old age - I really can't remember if that's right! disgust

Norman

Johnboy2512/12/2017 19:45:22
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260 forum posts
3 photos

 

I can confirm that one Norman! The other problem I have is putting thing down in my clutter of ‘stuff’ then not being able to find for quite sometime like a a few days or so!😳 or maybe the get whisked off to,that parallel universe  for a while!🤔 John.

P.S. dyslexia doesn’t help - just makes with more editing!!!

 

Edited By JasonB on 12/12/2017 20:18:29

fizzy12/12/2017 19:57:21
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1860 forum posts
121 photos

Got set up to silver solder a boiler this morning only to discover that my Oxy regulator had frozen solid, its outside. it was -5 so I went home and made another curtain for the caravan instead.

NIGEL pearson 112/12/2017 20:03:45
4 forum posts

made a tool holder for my dickson toolpost, lots of angles to mill got the grey matter going.

Bazyle12/12/2017 21:33:47
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6956 forum posts
229 photos

Log fire in the office didn't seem to be as warm as the one at home. frownA netfilx streaming video to a tv just doesn't have the same ambience.

MW12/12/2017 21:54:17
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2052 forum posts
56 photos

Anyone notice the cold playing round with measurement? Or is it just my wishful thinking that I've got a reason to be making things out of size for once..

GoCreate13/12/2017 10:52:07
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387 forum posts
119 photos
Posted by Graeme W on 12/12/2017 17:03:19:
Posted by tractionengine42 on 11/12/2017 12:10:13:

Hi.

Converted a cheap mist coolant system into a 'mist busting' pressurised system for my cnc mill.

 

Nige, I've been experimenting with a similar setup, what are the dimensions of the nozzle you are using and how have you arranged the mixing of air/coolant?

Hi Graeme W

There is no mixing nozzle as such, the coolant simply drips into the air flow. The original block that came with the mist coolant effectively becomes a tee block, it's not necessary to start with a mist coolant.(I bought the mist coolant because it had the regulating valve at a very economical cost, but in the end that valve was ineffective).

All the tubing is all 4 mm o/d, the outlet nozzle is 4 mm o/d brass tube.

I have attached a rough schematic below. I considered a few much more elaborate arrangements, this very simple arrangement is working very much to my satisfaction, I wanted to have a very low coolant consumption, just enough to lubricate the cutter.

schematic of coolant system.jpg

 

Hope this helps and good luck with your set up.

 

Nige

Edit - The coolant exits the brass tube nozzle in droplets with no misting. 

Edited By tractionengine42 on 13/12/2017 10:55:21

Emgee13/12/2017 11:51:18
2610 forum posts
312 photos

mist block.jpg

Hi Graeme W

Another way described in my photo album, see Low cost mist unit, all dimensions included, finished article below.
Fluid is syphoned from the plastic bottle by the air passing over the end of the small bore teflon tube which works best with both outer and inner being the same length.

Emgee

all connections.jpg

Edited By Emgee on 13/12/2017 11:58:21

Joseph Noci 113/12/2017 12:08:07
1323 forum posts
1431 photos

I did a useful fogless coolant system middle of the year - posted it on this forum to some extent - maybe it gives you some ideas? It really does work well.

Not sure how to direct you to the precise posting, but seems to be in the middle of posting 2 of the linked thread..

**LINK**

Its the post of what looks more like a Spirit Still...

Joe

Edited By Joseph Noci 1 on 13/12/2017 12:09:14

jimmy b13/12/2017 19:11:39
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857 forum posts
45 photos
Spent a few hours making a solid top slide for the Crusader today. It's one of them jobs that has taken 5 years to do!

Still got plenty if jobs to do......

Jim

Edited By jimmy b on 13/12/2017 19:12:24

JimmieS13/12/2017 20:46:21
310 forum posts
1 photos

Not what I did just what I saw. Hope Geoff forgives the damage done.

Jim

**LINK**

Neil Wyatt13/12/2017 22:28:53
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19226 forum posts
749 photos
86 articles
Posted by JimmieS on 13/12/2017 20:46:21:

Not what I did just what I saw. Hope Geoff forgives the damage done.

Jim

**LINK**

Hell, that's brilliant. I want one. Whjere can I find a donor for £11?

N.

thaiguzzi14/12/2017 06:03:40
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704 forum posts
131 photos
Posted by NIGEL pearson 1 on 12/12/2017 20:03:45:

made a tool holder for my dickson toolpost, lots of angles to mill got the grey matter going.

Make them in batches. 3, 5, 10 whatever. It really speeds the process up.june - nov 2014 183.jpg

thaiguzzi14/12/2017 06:10:11
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704 forum posts
131 photos

Love stories like this. Reminds me of why i'm here and not there...

This time of year is our "winter" too - chilly enough up here near the Laos border and the Mighty Mekong river in the evenings to recquire a t-shirt or heavens forbid, occasionally a sweat shirt. Daytime temps of mid 20's C, zero humidity....

Sorry, carry on....

Posted by Johnboy25 on 12/12/2017 19:03:32:

A cold afternoon in the workshop - +1° C inside when I went out. Decided to put a little heat on with a single radiant bar heater which raised the temp to +5° by time I had had enough! Managed to get a left handed thread put on a shaft for a potters wheel build for a neighbour. All turned out nicely - if you pardon the pun! Seasonal greeting and wrap up warm if your escaping to the workshop! John

Edited By Johnboy25 on 12/12/2017 19:07:00

Danny M2Z14/12/2017 06:48:56
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963 forum posts
2 photos

I met a friend at the local rifle range a few weeks ago and he mentioned that he had been busy installing three 6-axis machining centres ($2 Au million each).

I did not realise that this particular mate was into the metal game so I asked him about bar ends and off-cuts of known provenance. I said that a bit of decent dural would come in handy to make some con rods. This is what he turned up with a few days later. It's 20mm thick, now I have to figure out how to cut it into smaller lumps, might test the old 6x4 bandsaw elevated to the vertical mode. Harder than a witch's t*ts. It cost me an $18 donation to the brew club.

20mm ali plate.jpg

I told him that the material was actually required for the con rods for some 1.5cc model diesel engines that I am making so yesterday when I went to the rifle range my mate gave me this for freebies

2024-t3 0.160 alclad plate.jpg

It's perfect for about 100 con rods. He said "About the bar ends, what do you want? We use anything from phosphor bronze to stainless steel, depends on the job". Donations to the brew club are much appreciated.

It's nice to have such mates!

* Danny M *

Sam Longley 114/12/2017 08:07:01
965 forum posts
34 photos
Posted by thaiguzzi on 14/12/2017 06:03:40:
Posted by NIGEL pearson 1 on 12/12/2017 20:03:45:

made a tool holder for my dickson toolpost, lots of angles to mill got the grey matter going.

 

Make them in batches. 3, 5, 10 whatever. It really speeds the process up.june - nov 2014 183.jpg

I have a Warco WM 16 ( the one with the 2 morse taper bought new) & I doubt whether I could actually machine a single groove like that in less than a couple of hours. Let alone the rest of the operations for the fitting.The vibration etc would be horrendous even with brand new cutters from ARC.( not cheapy ones)

Do others find a WM 16 capable of such a task?

Edited By Sam Longley 1 on 14/12/2017 08:09:15

Iain Downs14/12/2017 08:38:36
976 forum posts
805 photos

I recently made a toolholder for a QCTP on my CMD 10 (which is a VERY small mill - 150 Watts)

parting off 01.jpg

That probably took under an hour and no particular vibration.

It's worth checking that the gibs are tightened up (my Z axis was not for a while - you need to rock it hard to and fro as it's heavy) and lock the axes you are not moving.

This with (I think) a 10mm Carbite end mill for the roughing out and an HSS dovetail for the dovetail.

Iain

Gordon W14/12/2017 09:47:47
2011 forum posts

Nothing much to do with M eng. - Yesterday managed to get the car out and up the very slippy icey road (panda 4x4 ) and do some shopping in town. Bought a sink plunger. Came with H&S sticker- use gloves and goggles.

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