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Tailstock never stays aligned.

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Chris Denton08/10/2014 22:18:28
275 forum posts

Everytime I use my tailstock on my Harrison L6 lathe it isn't aligned, I have to align it everytime I use it, is this normal?

When using it to drill the end of a bar wpthat has been faced I can visibly see it's not in the centre and the drill bit moves across when it contacts the work.

No matter how long I spend aligning it, the next time I use it it's way out, is this normal?!

John Haine08/10/2014 22:24:27
5563 forum posts
322 photos

No! Specially not on a Harrison. No idea what's wrong though.

Nick_G08/10/2014 23:06:33
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1808 forum posts
744 photos

.

Are you facing and drilling then moving the work forward in the chuck by any chance.?

Nick

Chris Denton08/10/2014 23:15:03
275 forum posts

No. Everything gets aligned in the lathe chuck to within 0.05mm TIR.

Ady109/10/2014 00:54:57
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6137 forum posts
893 photos

and the drill bit moves across when it contacts the work.

obviously a tailstock issue

The tailstock should be rock solid

Bad chuck? Morse taper goosed?

Edited By Ady1 on 09/10/2014 01:05:01

David Colwill09/10/2014 07:32:32
782 forum posts
40 photos
How are you locking the tailstock after alignment? I'm not sure about the exact procedure but there are usually 2 screws 1 on each side of the tailstock which should tighten on to the tenon and prevent any movement. Sorry if you are doing this but it's the only thing I can think of.
David.
JasonB09/10/2014 07:35:16
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25215 forum posts
3105 photos
1 articles

Are you spot/ctr drilling first as "drill bit moves across when it contacts the work" suggests not as even if the tailstock was a bit off the drill would align to the spot drilled hole.

If thats not the case then check for muck trapped under the tailstock particularly the V side or wear in the barrel

WALLACE09/10/2014 07:55:18
304 forum posts
17 photos
I think there's one either side and another on the back to lock it all up - typically, I'm nowhere near my L5a at the moment to check !

Mine had quite rough as cast 'lump' that the screws made contact with which I machined flat on the mill. I also cut them at an angle and at the same angle setting, milled brass inserts to go inbetween the screws.

The rationale behind this was that the original rough surface tended to twist and lift the upper part of the tailstock, machining it smooth stopped this from happening with the machined angle now effectively pulling the two parts together.

It made adjusting it a lot easier - beforehand, you'd get it spot on, give everything a final tighten and then find you were miles out !



Hope that makes sense !!


W.
colin hawes09/10/2014 11:07:35
570 forum posts
18 photos

A well used lathe tailstock should be in alignment when both the tailstock clamp and barrel are locked and any adjustment clamping nut is tightened. Colin

JasonB09/10/2014 12:15:30
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25215 forum posts
3105 photos
1 articles

I think the Harrison L6 has a V way so that should act to keep the base inline rather than two flat ways

Brian Wood09/10/2014 12:54:52
2742 forum posts
39 photos

Hello Chris,

No-one has asked, is this a problem that has developed or has it been a constant problem since purchase?

What I am trying to establish is whether or not it is a 'new' experience, and what has changed to cause it..

Regards Brian

Brian Wood09/10/2014 13:39:44
2742 forum posts
39 photos

More thoughts,

Is the error completely random, or biased to one side or the other?

It it always present when you are drilling/ Or if you align the two centres to look at each other, move the tailstock away and then back is there a change in position after the movement?

At this stage it is detection work for clues to see what is wrong and why before trying to fix anything.

Regards

Brian

Nobby09/10/2014 15:13:49
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587 forum posts
113 photos

HI Chris
I cold be your drill chuck you are using .
Nobby

Spanna09/10/2014 15:14:21
15 forum posts

Me thinks something basic is being overlooked here.

These old things are too heavy to constantly slip out of alignment without something being obvious. How do you know its moved, do you use an alignment bar every time? with it clamped down on the bed can you physically move it?

Harold Hall 109/10/2014 19:11:24
418 forum posts
4 photos

Chris

I know nothing about the lathe you have but is there any possibilty that the tailstock is not parallel with the lathe's axis, but at an angle. If it is not, then you could set it on centre at one point, but more or less extension of the barrel, longer or shorter drills would result in an error, Just a thought.

Harold

I.M. OUTAHERE09/10/2014 20:46:50
1468 forum posts
3 photos

Is it possible that the bore of the barrel may be damadged ? Maybe the female taper has some scoring and is not letting the male taper seat properly ? The last flatbed lathe i used had a bit of wear and we used to push the tail stock hard against the back way and clamp it as that was where we set the tailstock alignment up on . Maybe the clamp is not sitting right and is walking the tailstock around as you clamp it down ?

If it is a vee bed then as stated earlier maybe there is something stopping the tailstock from seating properly on its vee way . It may be a bit out there but i would run the barrel out say 1/2 of its travel and clamp the lock on then lock the tailstock down then grab the barrel end and give it a good wiggle and see if anything moves .

Ian

Jens Eirik Skogstad09/10/2014 21:17:08
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400 forum posts
22 photos

Check if your morse drill arbor is bend..

I had same problem with tail stock in the Sieg C6 lathe. Learned out there was drillchuck was not in line, with other word: the MT2 morse drill chuck arbor with tang B6 was bent out of position. Also the tail stock was in line with lathe when i checked with the morse taper dead center meet each other in both head stock and tail stock.

 

Edited By Jens Eirik Skogstad on 09/10/2014 21:17:54

Chris Denton10/10/2014 01:35:43
275 forum posts

Just read through this, thanks to all.

I checked the tailstock barrel with a DTI and no movement over 6".

I then put a long length of 8mm stainless in a collet and had 0.1mm of movement on the DTI over every 25.4mm away from the tailstock.

Changed the MT2-MT3 adaptor on the collet and had no movement on DTI over 3".

Problem solved!

Thanks.

Neil Wyatt10/10/2014 08:44:31
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19226 forum posts
749 photos
86 articles

Chris,

Do check the taper bore is spotless and check tapers and socket for burrs.

If you want to investigate further, 'blue' the old taper (with a magic marker or sharpie will do) and spin it in the tailstock to see where it contacts and where it doesn't.

If the contact is mostly in the middle, find a way to hold the adaptor reversed in the chuck and supported at the rear, and try turning the middle third of it down by about 1mm with a carbide tool. This 'cheat' is often offered as a way to correct a taper that just wont go right.

Neil

Brian Wood10/10/2014 11:19:45
2742 forum posts
39 photos

Hello again Chris,

Now that you have found what was wrong, you still have to re-align the tailstock to get it looking in line down the bed again.

If i the sleeve is properly hardened you won't be able to machine it as Neil suggests and if it were mine I would never trust it again even if I was able to salvage it. Bin it and put it down to experience, it has cost you enough time already. already..

Regards Brian

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