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Member postings for colin hawes

Here is a list of all the postings colin hawes has made in our forums. Click on a thread name to jump to the thread.

Thread: Material for Collet Holder
30/05/2023 19:30:05

I would use mild steel as I would be very doubtful that the cast iron threads would be strong enough. Colin

Thread: Why is the world of model engineering still imperial?
03/03/2023 15:59:53

Nearly all of my micrometers were bought about 60 years ago so I am very happy to see imperial dimensions as it saves me from having to convert from mm. When I bought a mini mill, some time ago, I got the "imperial" version ...Big mistake; it has metric leadscrews with nonsense dials so I added a DRO. I am happy to work in metric or imperial anyway it's just that I already have imperial measuring tools. Colin

Thread: Steel to make a collet chuck
12/01/2023 18:03:36

I have made several collet chucks using mild steel. One of them at my club has had quite a lot of use with no problems. Colin

Thread: Central heating pump bearing replacement
07/11/2022 11:08:00

I'm still hoping to read what bearing material as a matter of interest. Colin

Thread: Grinding surfaces
05/11/2022 12:57:06

I use a flat oilstone 25x80mm with white spirit or paraffin to clean recently rusty marks. Colin

Thread: What Did you do Today 2022
09/09/2022 18:05:09

Made a 50 tooth aluminium change wheel for my Drummond lathe. Colin

Thread: Breaking centre drills
08/09/2022 09:30:43

Make sure the tailstock is aligned near correctly ,use a high speed because it's a small drill, peck and withdraw the drill several times adding a bit of lick, oil or coolant each time; works well for me! Colin

Thread: Stuck Morse Taper in Warco Major 3024YZ
21/08/2022 16:22:45

I don't know about the Warco Major but my Warco Minimlll has a hole in the quill housing that can be aligned with the the spindle to lock it. One rotates the spindle by hand until the holes align and insert a steel bar. This a useful feature I say this in case the Warco Major has this hole which would take any strain off the gears with reference to my previous comment Colin

19/08/2022 12:34:38
Posted by Tony Pratt 1 on 19/08/2022 12:19:52:
Posted by colin hawes on 19/08/2022 12:12:03:
Posted by Matthew Furseman on 17/08/2022 21:04:44:
Posted by colin hawes on 17/08/2022 12:41:39:

Use the collet holder nut to apply force on tubular packing between nut and spindle nose. Colin

I gave this a go, I found an odd backplate that came with a lathe that happend to have the right ID and screwed it up above the collet nut with a couple of milling clamps as spacers against the spindle. I got it pretty tight but had to hold the belt drive on the top of the spindle to stop it rotating so this limited how much force I could put into it. No joy unfortunately.

Try doing the same thing again. Leave it for a while under pressure then, still under pressure, add more force by giving the drawbar a clout. Also more force can be added by givng the collet nut spanner a good clout to create a shock load. Colin

Edited By colin hawes on 19/08/2022 12:18:31

Light side tapping will assist.

TonyB

Please ignore the last bit "giving the spanner a clout" as some gears are rather weak these days. Colin

19/08/2022 12:12:03
Posted by Matthew Furseman on 17/08/2022 21:04:44:
Posted by colin hawes on 17/08/2022 12:41:39:

Use the collet holder nut to apply force on tubular packing between nut and spindle nose. Colin

 

I gave this a go, I found an odd backplate that came with a lathe that happend to have the right ID and screwed it up above the collet nut with a couple of milling clamps as spacers against the spindle. I got it pretty tight but had to hold the belt drive on the top of the spindle to stop it rotating so this limited how much force I could put into it. No joy unfortunately.

Try doing the same thing again. Leave it for a while under pressure then, still under pressure, add more force by giving the drawbar a clout. Also more force can be added by givng   the collet nut spanner a good clout to create a shock load.   Colin

Edited By colin hawes on 19/08/2022 12:18:31

17/08/2022 12:41:39

Use the collet holder nut to apply force on tubular packing between nut and spindle nose. Colin

Thread: ER11 collets
27/07/2022 09:26:58

Useful tip? I have soft soldered cutters, taps and drills into mild steel extensions to get close to obstructions still using my ER 20 collets .Colin

Thread: I may be stupid but
24/06/2022 13:32:29

Most times that I use the three jaw chuck I only tighten it in one place and it is accurate, however, if I have particularly heavy machining to do I have found that if I use all tree key holes the job is held more firmly. Can this be due to three times the friction at the scroll gears ? Colin

Thread: Repairing a Myford 4 jaw chuck.
31/03/2022 18:59:25

I repaired a cracked chuck screw with my cheap stick welder. To avoid a problem with penetration into the square socket I placed a piece of square aluminium in it acting on my theory that I can't weld the aluminium. It worked perfectly and I'm certainly no expert at welding. The chuck has been OK for at least ten years. I can't believe that a chuck screw would be made of cast iron. Colin

Thread: Warco BH600G - Motor hums but won't start
28/03/2022 18:16:28

My cheap bench drill failed to start in the same way and it was due to the under rated capacitor failing; it had a 250v capacitor but for reliability it needs to have a 380v rating .the replacement capacitor is a little bigger and required a larger housing as it is in an exposed position. The original just lasted the guarantee but the replacement has worked for many years. Colin

Thread: recent power outage in Medway
23/02/2022 17:11:20

Regarding power disruption I was taught that "outage" is an accidental power failure whereas "cut" is a deliberate disconnection . Colin

Thread: TED JOLLIFFE
16/02/2022 12:39:28

I met Ted at a Brighton Modelworld exhibition where we discussed articles I had written for M.E.; he was very pleasant to talk to and I would like to offer my condolences. Colin

Thread: HE30/6082 Aluminium alloy
21/01/2022 17:56:11

If you intend running two aluminium surfaces together with a close fit you will soon have a problem with embedded metal dust and also run a very high risk of "cold welding " the surfaces together. Colin

Thread: New Micrometers
05/12/2021 16:06:23

If you rely on using the clutch to take readings it is easy to inadvertently include a speck of swarf as it is not felt ; it is my opinion that finger touch on the thimble is more likely to show up such an event . Although I confess I've never experienced it on a micrometer, I have seen a clock digital display with a number giving a wrong figure due ,presumably, to the connecting matrix becoming faulty and losing a part of the digit. Colin

05/12/2021 11:43:53
Posted by SillyOldDuffer on 03/12/2021 14:44:17:
Posted by colin hawes on 02/12/2021 19:17:50:

A decent mechanical micrometer will only develop very small errors due to wear or operational "feel" whereas a digital electronic one could introduce unknown errors so for maximum accuracy I prefer the mechanical micrometer. Colin

Is that true? What 'unknown errors' are introduced by digital micrometers?

A common type has a digital display mounted on an ordinary analogue instrument with a differential screw.

mitdigmicrometer.jpg

I wouldn't expect a difference in accuracy. The advantage of the digital display is eliminating misreading errors, and being able to do Imperial/Metric and offsets etc. The disadvantage is needing a battery! The analogue and digital display can be checked against each other. Owners please, do they differ, and if so, which reading is less wrong?

Another type is digital only. There's no analogue scale. Although the example below looks cheap and plasticky to my jaded eye, it's made by iGaging and like the Mitutoyo pictured above reads to half-tenths.

igdigitalmic.jpg

Seems to save space, and I suspect this type doesn't contain a precision differential screw, relying on some other arrangement, perhaps a miniature DRO track and rotation counter. They're not expensive. Does anyone know how they work?

The problem with differential screw micrometers is they depend on the production accuracy of an expensive screw, which is vulnerable to wear, tear and dirt. They're particularly prone to wear on one section of thread if the instrument is repeatedly used to measure similar sized objects. Like the curates egg, worn micrometers are only good in part. A digital instrument could avoid wear problems by not relying on a precision thread, instead directly measuring movement along an optically or magnetically precise track.

Anyone have experience of them?

Dave

Edited By SillyOldDuffer on 03/12/2021 14:45:32

Reading inaccuracy caused by a reading circuit problem giving a believable false reading. A mechanical instrument can't present such a reading. Colin

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