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New Steel Boiler for under £200

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fizzy16/09/2012 21:03:31
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1860 forum posts
121 photos

Pressure tests concluded - one spirt aside a tube, and a very odd weep on a stay weld. The tube squirt went away after reheating the lot and throwing another £20 of silver solder at it and a quick grind and reweld around the stay sorted that. Holds 250psi all day now. I will post some pictures of it finished so some of you can tell me how the boiler tube spacing is all wrong!!

Stub Mandrel16/09/2012 21:54:06
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4318 forum posts
291 photos
1 articles

I don't like the colour,

Neil

fizzy16/09/2012 23:59:43
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1860 forum posts
121 photos

its also avauilable in maroon!!!

Springbok20/09/2012 14:42:15
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879 forum posts
34 photos

Sorry Darling only in pink

Could not resist

smileykisscheeky

fizzy22/09/2012 16:10:00
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1860 forum posts
121 photos

I painted it for you...will be black eventually.

fizzy22/09/2012 16:10:28
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1860 forum posts
121 photos

burnley-20120922-00077.jpg

fizzy22/09/2012 16:10:43
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1860 forum posts
121 photos

burnley-20120922-00078.jpg

fizzy22/09/2012 16:11:01
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1860 forum posts
121 photos

img-20120922-00076.jpg

fizzy22/09/2012 16:11:13
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1860 forum posts
121 photos

img-20120922-00080.jpg

Stub Mandrel22/09/2012 21:38:33
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4318 forum posts
291 photos
1 articles

I hate to tell you this Fizzy, but that blanking plate is far too small

Neil

Carl Wilson 401/12/2013 23:08:03
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670 forum posts
53 photos

Hello Fizzy,

Fantastic work. What is the spec of the steel you are using?

Thanks, Carl.

Ady102/12/2013 02:33:38
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6137 forum posts
893 photos

Looks great

How close to budget did you get?

Looks like less than 500 quid

Was it a cheapo welding set you used?

Would you make the plans available?

wtg

Edited By Ady1 on 02/12/2013 02:38:41

Mr Moo02/12/2013 12:48:32
22 forum posts

I hope it steams as good as it looks!! I don't blame you for having a go yourself, that 2 year wait boils my water as well. I don't think my MIG is upto scratch for this kinda work but I might know someone who is.....

ATB

Ben

Oompa Lumpa02/12/2013 22:47:12
888 forum posts
36 photos

I learned a good deal from this post, thank you for taking the trouble.

My next question of course is why is there a two year wait? You would have thought someone would have jumped in to fill the void? But the fact is I know absolutely nothing about this but I would like to learn more.

fizzy03/12/2013 09:24:51
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1860 forum posts
121 photos

Hi - I cant remember what grade of steel I used, but I am sure that it wasnt anything special. I did do my research and basic mild steel (I forget the spec - there are alot) is fine for this application, plenty strong enough!

I costed the whole thing at about £310. This was including £60 for a professional NTD cert. I didnh have to pay for the Tube as I have a friend who sells the stuff, and sorry but I can not pass his details on to you unless you want to buy £1000 of it!

It was a basic 150amp machinemart mig, but to be honest it was at its limit, only just going into spray. Im planning a 71/4 for Invicta so might try to source a better mig. Point to note is that you need to be very experienced to produce a good weld. The reassuring thing is that if you are anything less than up to the job it will simply leak like a sieve!

I will be happy to make the plans availible, if I can find them!

No doubt the armchair pundits will moan, complain and tell me that they are not correct........

Nije

terry callaghan03/12/2013 13:56:52
237 forum posts
10 photos

I think you have done a great job.and yes there are far to many armchair pundits on the forum.i would be interested in knowing more re this project.first when do you plan to get a club test.and second.i have a 7 11/4 invicta and the old copper boiler is shot.over the past few weeks I have been asking re prices for a replacement boiler.copper comes in at just over 2500 pounds, a steel one at just over 1500 pounds.a invicta will never recover the price in a million years.so as an ex welder I can see a few weeks getting back in the grove and a new tig welder in the workshop.pleaee keep us all informed on updates, I am very interested and I sure many others are as well.michael

Carl Wilson 403/12/2013 23:01:03
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670 forum posts
53 photos

Hello,

Thanks for replying re the spec of the material. The armchair pundits will likely tell you that you have done it wrong. I suspect that there are a hard core of individuals who come on the forum purely for that reason.

terry callaghan05/12/2013 23:46:30
237 forum posts
10 photos

Is this post dead, one of the most interesting on this forum for some time

JasonB06/12/2013 07:25:53
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25215 forum posts
3105 photos
1 articles

It was already dead until someone posted here a few days ago.

J

Ian S C06/12/2013 12:02:09
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7468 forum posts
230 photos

I'm sure Fizzy will tell us of a successful hydraulic test etc. Ian S C

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