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Rotary Table Failure

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Michael Gilligan10/08/2016 12:26:09
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Posted by Ajohnw on 10/08/2016 12:17:29:

I'd still like to know if it's a 120T, Strong guess that it is.

.

dont know

As an Engineer, and a Photographer ...

Given that there is only a choice between 90 and 120

... Surely you can work it out from the photo.

MichaelG.

Ajohnw10/08/2016 12:34:12
3631 forum posts
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Posted by Michael Gilligan on 10/08/2016 12:26:09:

Posted by Ajohnw on 10/08/2016 12:17:29:

I'd still like to know if it's a 120T, Strong guess that it is.

.

dont know

As an Engineer, and a Photographer ...

Given that there is only a choice between 90 and 120

... Surely you can work it out from the photo.

MichaelG.

That would mean counting and assuming plus taking more time that I haven't got.

John

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Michael Gilligan10/08/2016 12:41:48
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< no comment >

JasonB10/08/2016 12:50:53
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Posted by Ajohnw on 10/08/2016 10:42:34:

 

Somehow I would guess you have the 120T one.

I'd still like to know if it's a 120T, Strong guess that it is..

PDF says 120T is for the 380mm table, Try reading it, would be quicker than typing all that teext where you think its a 120T

Edited By JasonB on 10/08/2016 12:51:37

John Stevenson10/08/2016 13:05:17
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5068 forum posts
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Usually 120 on the larger tables but not really relevant as they often use the same pitch of worm and hob so tooth strength is the same but you often get more engagement as it's a larger diameter worm
John P10/08/2016 13:13:26
451 forum posts
268 photos

Posted by KWIL 10/08/2016 10:41:27
RT table has some wraparound on the wormwheel of course.

The photo in album rotary table shows 2 hobbed wormwheels
the large one is for a CES table casting and is a full wormwheel .

I would think the price would increase considerably on these
Vertex type tables if they were made with a wraparound wheel.


These 6 inch rotary tables seem to be all similar obtained
under different badge names ,don't know if it is worth repairing
these ,Warco selling these now for £129.00 inc delivery with
a set of 3 dividing plates.


I only repaired mine because it was a givaway and the piece of
bronze was free.

John

Ajohnw10/08/2016 14:02:37
3631 forum posts
160 photos

The CES one is just an ordinary gear with the teeth angled to match the worm. I asked him a long time ago about hobbing them and he just said no gashed. He wasn't too happy about having to thin the castings down to allow machining on a Myford in the gap. It used to be a Boxford / Harrison college / school project.

devilGiven my background I wanted 40T but suppose I wont need to mill spirals or scrolls at home.

John

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Paul Lousick18/08/2016 02:24:15
2276 forum posts
801 photos

Hi,

I have been away for a week (driving a full size Fowler traction engine. Someone has to do it !!) and have just read your comments. Thanks for the feedback.

I have a 6" Yuasa rotary table and the worm gear has 90 teeth. It was lubricated with grease but was cleaned prior to taking the photo. The data sheet below states that it is suitable for circular cutting.

This is one of the responses from Yuasa USA :-

" Because this manual was translated from Japanese to English so when they say: High Precision Rotary Table is widely used for circular cutting work, angle setting, boring, spot-facing and similar work in conjunction with a milling machine.

What they mean by in conjunction with a milling machine is that you can put this table on a milling machine to hold you part and the milling machine makes the circular cuts and such. It doesn't mean the table can make circular cuts to make circular cuts with a milling machine you would lock your part to table then clamp table with the 2 brake shoes so table doesn't move and the milling machine would make the circular cuts on your part while you part and rotary table are stationary not moving. it doesn't mean milling machine just stays stationary cutting while you turn rotary table ".

And also from Yuasa :- "Its the same thing on page 4 of the manual says can do center cuts in conjunction with a tailstock. this doesn't mean the tailstock makes the center cuts it just holds you part center so you can make center cuts with lets say a mill or something ".

???? How else do you make a curved cut on a standard mill without turning the RTable ????

Paul.

yuasa 550.jpg

Pero18/08/2016 03:38:14
193 forum posts

Is it possible to get an English translation of the response from Yuasa USA?

Pero

Peter Krogh18/08/2016 04:00:49
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Excuse the **** outta me but if a rotary table is not intended to rotate a part while a cutter cuts the part, then what the **** is a rotary table for????? Rotating something so it may be admired??

I call BS on these excuses...

Pete

Hopper18/08/2016 04:46:44
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397 photos

Comparing the pic in the OP and the pic that Jasonb posted it appears the OP Yuasa gear is just a helical gear with point contact only as JS pointed out, so suitable for positioning only and not for power transmission. Jason's gear appears to be a properly hobbed worm wheel with full contact as evidenced by the scallops on the teeth, and so suitable for power transmission such as taking circular cuts etc. Even so, it looks like the cast iron in the OP pic is not very hard or tough, judging on the way it has crumbled into coarse powder. Disappointingly poor quality of design and materials in a once-respected brand name. Sadly it seems to be increasingly common practice these days. This quarter's profit is all that seems to matter.

Hopper18/08/2016 06:29:49
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Posted by Paul Lousick on 18/08/2016 02:24:15:

.... It doesn't mean the table can make circular cuts to make circular cuts with a milling machine you would lock your part to table then clamp table with the 2 brake shoes so table doesn't move and the milling machine would make the circular cuts on your part while you part and rotary table are stationary not moving. it doesn't mean milling machine just stays stationary cutting while you turn rotary table ".

Sheer bollocks. If a milling machine could make circular cuts why would you need a rotary table?

You purchased the RT based on the English language information provided. If it can't do what it says in English, you should get your English money back. A failure in translation is their responsibility, not yours. (If there really was one).

Definitely NOT FIT FOR PURPOSE as described in the sales literature in black and white in plain English.

Paul Lousick18/08/2016 07:00:34
2276 forum posts
801 photos

Pero: This is the response from Yuasa, USA

Hopper: My comments exactly. How else do you make a circular cut and if there is a translation problem in the documentation it is the fault of Yuasa. I will be pushing this point with them to resolve the matter.

Even if the worm gear is not suitable for power transmission. there is nothing in the documentation that I have that states that the table should not be used to make a circular cut.

Does anyone have a contact address for the Yuasa head office in Japan and for a cunsumer/fair trading department, etc in the USA where I can lodge a complaint.

Regards, Paul.

Edited By Paul Lousick on 18/08/2016 07:01:50

JasonB18/08/2016 07:50:04
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My gear is not hobbed just straight cut like Pauls. Any "scallops" are just where the contact has polished the surface and the grease taken the shape of the worm.

I would ask them why they make the distinction between precision being able to do circular cuts and standard not if there is no difference in how they can be used.

J

 

PS don't show them any photo's of you 6" traction engine bits on the rotary tablewink 2

Edited By JasonB on 18/08/2016 08:26:45

Chris Evans 618/08/2016 09:16:00
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2156 forum posts

This is all rather worrying, I recently ( in last 12 months ) bought a Vertex 10" rotary table with the facility to use vertical. It was new and boxed bought for £99 so very cheap. I then sold my British made Elliot 10" table to recover most of the cost. Now thinking I should have kept the Elliot.

Michael Gilligan18/08/2016 10:53:47
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23121 forum posts
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Posted by Chris Evans 6 on 18/08/2016 09:16:00:

This is all rather worrying, I recently ( in last 12 months ) bought a Vertex 10" rotary table with the facility to use vertical. It was new and boxed bought for £99 so very cheap. I then sold my British made Elliot 10" table to recover most of the cost. Now thinking I should have kept the Elliot.

.

Can't complain at the price of that Vertex, Chis !! yes

But I'm sure you are right about the Elliot.

MichaelG.

Pero18/08/2016 11:04:03
193 forum posts

Hi Paul

I recognized that the quotes were from Yuasa USA, it was the grammar that concerned me. I think some of my Chinglish manuals show a higher degree of clarity!

I hope my Vertex rotary tables (4) perform a little better than the Yuasa table.

Pero

MW18/08/2016 11:09:04
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2052 forum posts
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So we've established that the Yuasa RT is only about as useful as a precision potters wheel?

Michael W

JasonB18/08/2016 11:52:46
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To be fair, Paul has thrown some quite large pots on it.

Muzzer18/08/2016 12:19:43
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I expect it's a Chinese import with a Yuasa badge on it. Looks suspiciously like the one I bought straight off the boat.

Hilariously illiterate response from the Mercan rep. Perhaps their Chinese suppliers could translate it into English for you. Sounds as if he would be challenged to tie his own shoe laces and probably never seen a machine tool in his life. He probably believes it is his job to fend you off.

Of course, the culture in US is that once you have bought something, it is your job to make the manufacturer (not the retailer) live up to his responsibilities. You have to beg them for an "RMA", otherwise sending it back will be pointless. They are also stuck in the past and consider a 12 month warranty to be sufficient, after which you can go whistle. We have a very different situation in the UK.

These Vertex-type RTs all have an eccentric arrangement for controlling the backlash between the worm and wheel - was this properly adjusted? Obviously failure to do so will result in significantly higher point contact loads and wear - and finally jumping / damage.

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