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3MT or R8

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chris j17/10/2012 10:06:54
338 forum posts
17 photos
Hiya
I have a small clake milling machine that I'd like to upgrade.
I have been looking at a Warco VMC, it comes in 3MT and R8.
I wonder what the best way to go is?
I currently have some 2MT tools btw.
Chris
blowlamp17/10/2012 10:25:55
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1885 forum posts
111 photos

R8, as they're far less likely to jam tight to the taper.

 

Martin.

Edited By blowlamp on 17/10/2012 10:27:44

Roderick Jenkins17/10/2012 12:34:52
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2376 forum posts
800 photos

Chris,

As a user of a morse taper mill I would certainly prefer a self releasing taper. An R8 ER collet holder should cover all your needs. I certainly would not want to use 2MT taper tooling in a 3MT adapter.

cheers

Rod

chris stephens17/10/2012 12:41:14
1049 forum posts
1 photos

No question, R8 for preference any day.

Once you get your mill, start saving up for a 3 axis DRO, you would not believe how much easier it makes life.

chriStephens

TrevorK17/10/2012 12:53:30
45 forum posts
4 photos

R8 taper and dovetail column are top priorities for my (first) mill. What's peoples views on using an r8 to mt2 adapter set-up to continue using my existing tools?

Trev.

chris stephens17/10/2012 13:03:20
1049 forum posts
1 photos

Hi Trev,

Drill chucks, yes. Milling cutter chucks probably not as there might not be any way to use a draw bar, unless it goes all the way through the R8/MT3 adaptor, ie it would have to be small enough to fit inside the 7/16" R8 thread.

chriStephens

chris j17/10/2012 13:15:06
338 forum posts
17 photos
I am thinking about a Warco VMC Turret Mill with DRO's and a horizontal power feed, not forgetting a coolant pump.
One of these

Bob Perkins17/10/2012 13:30:14
249 forum posts
60 photos

Hi Chris

I asked the same question to the forum re my SX2 I bought recently. I took the advice and went for the R8, and am very pleased with it.

Bob..

TrevorK17/10/2012 13:39:16
45 forum posts
4 photos

SX3 is my preference. At less than half the weight of the VMC though, does this mean its less muscular and I really ought to reconsider going for heavyweight options. Also looked at WM18 but no R8 option.

_Paul_17/10/2012 13:49:36
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543 forum posts
31 photos

I use R8 collets and an R8/ER32 adaptor in my BP mill and most of the rest of my machines have an ER Collet Chuck of some sort so can share the use of my sets of Er32 collets.

I sometimes buy used slot drills/end mills, the shanks can sometimes be oddball sizes but by using an R8/ER32 adaptor with it's clamping range means these is nothing I cant mount securely and still remove easily.

Paul

Brian O'Connor17/10/2012 16:47:20
74 forum posts
19 photos

Hi Chris,

Earlier this year I bought a Warco VMC with and R8 spindle and have been very satisfied with my choice. As others have said, don't even consider the MT spindle, the R8 is far superior.

I decided to have power feed on the knee as well as the X axis, for two reasons: firstly it saves a lot of handle winding when changing table height, and for accurate Z-axis work I prefer to lock the quill and use the knee, which is much more rigid.

As Chris Stephens has said, also go for the 3-axis DRO, for me using one for the first time was a revelation.

chris j17/10/2012 17:15:32
338 forum posts
17 photos
I must confess to be puzzling as to what the knee is Brian ?
Can you expand on that please.
Chris
thanks for everyone's replies so far.
Roger Vane17/10/2012 18:08:31
108 forum posts
18 photos

Hi Chris

Totally agree with the comments about R8 - much easier and kinder.

If you are buying new there is something else that you might like to consider. When I ordered my VMC the plan was to fit an inverter to give variable speed. I discussed this with Warco and they made a special order for R8 / Imperial / 3 phase. (I think that 3 phase metric is a standard offering). It took around 6 months to arrive which suited me as I was moving the workshop at the time.

I ordered an inverter and control station from Newton Tesla which was easy to fit - even for someone who doesn't understand the 'black art' of electrics. The benefit of ordering the 3 phase machine was that I didn't have to spend a load of cash replacing the single phase motor, which went a long way towards paying for the DRO.

The benefit of the inverter drive is that you can vary the speed with the twist of a dial - no belt changing which is a great time saver. It also allows for jog and forward / reverse which is great for tapping under power. The result is that I've probably changed the belts for that 'special job' less than 10 times in the last 3 years.

You'll find that the DRO and inverter drive will put the standard VMC into a different class.

Roger

chris j17/10/2012 18:12:50
338 forum posts
17 photos
Sadly my workshop doesn't have 3ph
Roger Vane17/10/2012 18:36:47
108 forum posts
18 photos

Hi Chris

You don't need a 3 phase supply to the workshop - the inverter does the conversion from single phase to three phase for you and allows you to vary the frequency, and hence the spindle speed. The inverter also maintains torque right down to fairly low revs making the whole set-up very usable.

By the way, the motor spec is 240v, and that is what Warco ordered for me.

Roger

chris j17/10/2012 18:40:50
338 forum posts
17 photos
Posted by Roger Vane on 17/10/2012 18:36:47:

Hi Chris

You don't need a 3 phase supply to the workshop - the inverter does the conversion from single phase to three phase for you and allows you to vary the frequency, and hence the spindle speed. The inverter also maintains torque right down to fairly low revs making the whole set-up very usable.

By the way, the motor spec is 240v, and that is what Warco ordered for me.

Roger

Ah I see, I thought you meant the other way around Dooh

What was the cost of the inverter, do you recall ?

 

 
 

Edited By chris j on 17/10/2012 18:43:40

Roger Vane17/10/2012 19:03:44
108 forum posts
18 photos

Hi Chris

Just had a look at my 'budget' for the job - think that the cost of the inverter, control station with extra cable, carriage and VAT (15% at the time) was £283 although that was about 3 years ago - if I had added in the cost of replacing the motor it would have been considerably more.

A quick call to John at Newton Tesla would confirm present costs and I'm sure that he will send you an information pack. (By the way, just for the sake of fairness there are other suppliers of this kit - adverts in ME / MEW).

You might also like to check that Warco can still offer an R8 / 3 ph machine to special order if you are going for an imperial machine.

Roger

Brian Bolton17/10/2012 19:27:19
4 forum posts

I have a Warco vmc milling machine. Am using an er32 collet system. as there is no spindle lock it is difficult to get the collet tight enough. Any ideas?

chris stephens17/10/2012 22:35:56
1049 forum posts
1 photos

Just a thought for future purchasers, if you are going to fit DROs to your machine, it is completely irrelevant whether it is IMP or Metric, as you will be able to convert from one to t'other at the press of a button. Looking at handles will become a thing of the past and i doubt that many will look back with misty eyes.

chriStephens

Roger Vane17/10/2012 22:50:48
108 forum posts
18 photos

Hi Chris S

Agreed and I nearly mentioned that - except for the quill downfeed handle and downfeed stop scale for the quill on the VMC. These would be graduated in metric or imperial. Depends on how important the units are to you.

Roger

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