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Cheap Coolant system for a mini-mill

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Chris Evans 627/12/2015 19:48:03
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2156 forum posts

All makes my washing up liquid bottle filled with suds look a little low tech. It does however work on the lathe/mill and saw.

Michael Gilligan27/12/2015 20:09:47
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23121 forum posts
1360 photos
Posted by mechman48 on 27/12/2015 19:37:05:

... it leaks at just about every other ball joint with any of the combination of the aforesaid. I have tried to rotate each ball joint to check for seating in the mating cup ( they are all stiff ) as I reckoned it might need some bedding together...

... Have I missed something in the set up? ... any help would be appreciated...

.

George,

I suspect that close inspection will reveal a flash line on each ball.

[ hopefully not inside each socket ]

MichaelG.

Muzzer27/12/2015 22:03:56
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2904 forum posts
448 photos

Haha, yes I bought some Xmas cracker flexible hose too. It peed out even with no pressure drop. One of those cases where you get what you pay for....

David Clark 128/12/2015 11:17:44
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3357 forum posts
112 photos
10 articles

The only hose lock I have come across that leaks is when the links are cracked. To adjust coolant flow easily, use two taps in line. One to set the flow and one to turn on and off.

mechman4801/01/2016 11:44:58
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2947 forum posts
468 photos

Have modified my recent mist system; took off the plastic Loc Line hose & replaced it with a piece of nylon air line tubing, had fitted a piece of stiff galvanised wire inside the tubing to allow bending, the system now works as it should no leaks. Closer inspection of Loc Line hose shows moulding flash on the ball joints, not having the pliers to separate the joints I couldn't see if there were any flash in the cups, looked on flea bay for pliers... they've got to be kidding re the prices they want surprise ! so will stick with nylon tubing for the foreseeable future & look for pliers at a car boot sale... unless anyone has a spare set going for a nominal sum dont know

Loc Line replaced with air line ...

coolant system (4).jpg

Mist operating, you can just see the misting coming out of the nozzle & onto the side of the container...

coolant system (3).jpg

Just need to redo the fixing system, at the mo' have got it fitted on to a magnetic DTI holder.

George.

andrew hill 607/01/2020 18:12:00
1 forum posts

sorry new here,,,,how do we see the photos???

Martin Cargill07/01/2020 19:23:35
203 forum posts

I made a similar set up for my Victoria mill. A £6 submersible 12 volt pump, a £6 240/12 volt power supply and two of those £1 coolant flexibles (complete with a valve on each). The pump lives in the sump of the mill, its been down there for two years now and still runs quite happily living in the soluble oil/water mix. I put a fine mesh filter on the inlet to the pump to stop it from trying to eat swarf. The outlet is a piece of 13mm bore flexible pipe feeding a "T" piece and the two cheap coolant pipes are screwed into this. The "T" piece is mounted o an "L" shaped bracket that has two strong magnets screwed to it, allowing me to stick the nozzles to the vice or the machine bed, to suit the work being undertaken at the time.

The only problem that I have is that the coolant pipes, and their valves tend to leak a bit, but I can cope with that, considering the price I paid for them.

The small pump (its about the size of a matchbox) copes with a head of about a metre and still produces enough flow to power the two nozzles and give a jet about a foot long from each of them.

Martin

not done it yet07/01/2020 21:46:42
7517 forum posts
20 photos
Posted by andrew hill 6 on 07/01/2020 18:12:00:

sorry new here,,,,how do we see the photos???

Either click in the link or go to the poster’s albums? You are likely out of luck if the pics were originally hosted on photobucket - they now charge, so most pics are not retrievable.

JasonB08/01/2020 06:51:12
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25215 forum posts
3105 photos
1 articles

It looks like Mechman has removed those images as the album they were in does not seem to exist. The photo bucket ones as said above.

mechman4808/01/2020 11:52:19
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2947 forum posts
468 photos

The original pics were on Photobucket so now lost. when I get chance I'll have a look at my pics & repost if I still have them otherwise it'll be a re-shoot.

George.

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