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What Did You Do Today 2019

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IanT27/03/2019 10:03:59
2147 forum posts
222 photos
Posted by martin perman on 26/03/2019 21:28:51:

Gentlemen,

I know its not model engineering but my wife and I both engineered the concept thirty eight years ago and yesterday evening our Daughter presented us with our first little engineer and stationary engine lover, a Grandson.

Martin P

Just returned from Granddaughters birthday weekend.

Cannot wait to see them again but always so grateful to get home afterwards!

IanT

mechman4827/03/2019 16:47:50
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2947 forum posts
468 photos

Yesterday actually, have re-sited 5m strip of LED lighting to add more illumination to the bottom end of the garage / workshop; quite effective … as one of the bulk head side fittings has blown... will have to call in Screwfix / B & Q for replacement... ho hum thinking. usual disclaimer.

Led lighting (2).jpg

George.

Andrew Johnston28/03/2019 19:51:00
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7061 forum posts
719 photos

Here's the finished press tooling for the rear wheel strakes installed on the flypress:

press_tooling_me.jpg

As expected trying to cold form just resulted in the strake springing straight back. So I had a go with the strake red hot (800°C). That worked well but the set wasn't quite right. So I tweaked the curves in the CAD model and then on the CNC mill. Second time around the strake was nicely formed:

rear_strake.jpg

And the strake is not a bad fit on the rear rim:

rear_strake_in_situ.jpg

Especially given that the rear rim is not perfect due to weld distortion.

Andrew

Edited By Andrew Johnston on 28/03/2019 19:51:57

JasonB28/03/2019 19:55:20
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25215 forum posts
3105 photos
1 articles

Looks good, do you have anything to hold the strake at the correct angle on the former or are you just doing it by eye?

J

PS don't get carried away and bend them all to the same hand!

Nigel Graham 228/03/2019 20:55:30
3293 forum posts
112 photos

Finished the special V-nuts needed, and fitted the long-axis magnetic strip for the DRO to the Myford VM-C milling-machine table with them.

This means the table no longer has travel-stops because the only way to fit the profile was by the V-nuts in their slot, and of course the stop-block had to come off too.

These strips have to be fitted to quite close parallelism but I think I managed it eventually. The drawback with that design of encoder strip is that you cannot remove it from the machine without destroying the magnetic strip itself, because it is stuck on across the mounting-screws.

While at it I tried adjusting the gib. That proved problematical, with very little available travel on the adjusters, and the two locking-screws doing nothing at all. I took the screws out... Someone had sawn them short!. I made up little steel slugs to take up the space, so I can now lock the table's long travel at least.

The Myford mill is not designed to take DRO encoders, though a 2-axis system is listed in the service-manual as an accessory. My thinking with the Y and Z travels is to put the strips on backing bars screwed to the machine outside the profile's width, since there are no machines surfaces available for them and I will probably need to make special spacers. The Z-axix encoder strip will be the worst thanks to the shape of the machine body.

There is another advantage to that approach. I can assemble the profile and its backing bars(s) in comfort and good light on the table, rather than in the very awkward, cramped, gloomy and grubby conditions around the machine.

Martin Shaw 128/03/2019 21:45:55
185 forum posts
59 photos

Made a new bench for the lathe. The table it's currently on is too low, causing backache if nothing worse, however I was reluctant to spend the time, money, or effort until I was happy the lathe would work ok, it seems to.

img_0690.jpg

Perko729/03/2019 07:43:45
452 forum posts
35 photos
Posted by Perko7 on 05/03/2019 08:25:20:

Made the other two buffer housings a couple of days ago, spent this afternoon making the blanks for the buffer heads from 50x50 squares of 10mm mild steel. Trimmed the corners to make roughly octagonal shapes, drilled and tapped M6 to mount on an arbor in the lathe, then started trimming to size. Interrupted cuts make lots of noise and the chips varied in colour from blue to bright red. Impressed by the resilience of HSS tools doing this, only had to re-sharpen once. Blanks were too hot to handle when done but the tool tip was not hot at all! Now need to re-mount on the arbor and turn to required profile before mounting on shanks (also threaded M6) with a smear of retention fluid.

Finished the buffer heads earlier this week and mounted them on the shanks. Also finished the housings and gave all a squirt with spray can of primer. Got some suitable springs this arvo from Bunnings and assembled the units, went to mount the first one on the headstocks and found I only had 7 x 5BA nuts so could only fit one buffer. Ordered some more so now have to wait until they arrive before I can finish that part of the job. Still, plenty of other things to work on....... laugh

img_5331rc.jpg

mechman4829/03/2019 17:36:44
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2947 forum posts
468 photos

Gave back garden it's first cut of the year. Can any one tell me why strimmer nylon cords snap, even when wound on in the correct direction, & you always end up with a one sided cutter... angry… ?

George.

Philip Rowe29/03/2019 18:16:02
248 forum posts
33 photos

Blimey a strimmer, I'm still using shears, you don't get any one sided cutters with those just aching arms.

Phil

Nigel Graham 229/03/2019 20:09:53
3293 forum posts
112 photos

Mowing the lawn...

I think that will Sunday's task! In the coming months I have to be careful doing that not to kill any of the frogs that have adopted my garden. They hide in long grass.

Bit more accomplished with fitting the "Machine-DRO" set to the Myford mill, still so far on the X-travel. Allendale obligingly supply some die-cast allow brackets and plates with assorted slot to help the task, but I still had to mill rebates on one so it would fit the front face of the cross-feed saddle.

Also rang Allendale because the digital micrometer I had bought, would not switch off. Well, it would but as soon as I so much as looked at, it would come back on. After a couple of phone calls between their very helpful sales staff and me, they established that movement of the barrel over-rides the ON switch, and it takes the barest movement, too. Lock the barrel and it stays off.

(I do have manual mics too, but these days their little divisions are smaller and fainter, rather like the "thirty-tooths" on steel rules.)

Bazyle29/03/2019 21:18:13
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6956 forum posts
229 photos
Posted by Nigel Graham 2 on 29/03/2019 20:09:53:

Mowing the lawn...

I think that will Sunday's task!

Please think of your neighbours and refrain from all noisy activity apart rom ringing church bells for a few minutes. Some of us who still work want one day a week of quiet contemplation.

ChrisH29/03/2019 22:03:43
1023 forum posts
30 photos

George,

Strimmer cords break so you have to wind more on, and on, and on, then eventually when you have tired of that go buy another reel. All down to manufacturers profit requirements!

Chris

Mark P.29/03/2019 22:20:10
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634 forum posts
9 photos

Strimmers, instruments of the devil!😈

Mark P.

Nick Wheeler29/03/2019 23:58:43
1227 forum posts
101 photos
Posted by Bazyle on 29/03/2019 21:18:13:
Posted by Nigel Graham 2 on 29/03/2019 20:09:53:

Mowing the lawn...

I think that will Sunday's task!

Please think of your neighbours and refrain from all noisy activity apart from ringing church bells for a few minutes. Some of us who still work want one day a week of quiet contemplation.

We ring for nearly an hour on Sunday morning. Then St Margaret's 1/2 mile up the road start.

And once a month we have a quarter peal on Sunday afternoon, so that's another 55minutes plus ringing down. Slow bells at Rochester Cathedral.....

Nigel Graham 230/03/2019 07:12:38
3293 forum posts
112 photos

Don't worry - a push mower doesn't make much noise, and my lawn's quite small!

Unfortunately I can't hear my local church bells from home - just a bit too far away and shielded by houses.

martin perman30/03/2019 09:39:15
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2095 forum posts
75 photos

Nothing better than the sound of the church bells on Sundays and practice Tuesday nights, we also have an hour stricking clock in the tower.

Martin P

Circlip30/03/2019 10:22:16
1723 forum posts

Strimmer strings/cords break cos the water has dried out of them over winter. I always boil old cord reels before use when they've been left in dry conditions. You could always revert to the wisdom of the late Sir John and replace the Nylon with a couple of short bits of push bike gear change cable fixed to a modified centre spool.

Regards Ian.

Perko730/03/2019 10:33:15
452 forum posts
35 photos

Would not like to accidentally hit my leg with a strimmer having bicycle gear change cable instead of nylon cord!! Could result in a very nasty wound. Also the end tends to become frayed and 'unwound' so they do not cut as cleanly as a solid nylon cord.

Strimmers may be instruments of the devil Mark P but they do have very useful little engines and lots of lovely metal bits that can be re-purposed!

Andrew Johnston30/03/2019 11:00:44
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7061 forum posts
719 photos
Posted by JasonB on 28/03/2019 19:55:20:

Looks good, do you have anything to hold the strake at the correct angle on the former or are you just doing it by eye?

In a word, no. It was done by eye. I had plans to provide fences all round, but I now think they'll just get in the way. I'll probably put a fence at the back, and possibly one side, so that I've got one reference point without the fences making access difficult. I'll probably clamp the lower tool down as well.

Andrew

Nigel McBurney 130/03/2019 14:04:32
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1101 forum posts
3 photos

I tried motor cycle clutch bowden cable on my strimmer,it just comes apart and shreads,though I must admit my strimmers on wheels with a 6 hp engine,

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