Here is a list of all the postings Dave Halford has made in our forums. Click on a thread name to jump to the thread.
Thread: Rear tool post vs front tool post |
22/03/2023 11:17:13 |
Posted by Grindstone Cowboy on 22/03/2023 08:48:14:
Speaking from a position of very little experience, I've never been able to get my head around using a rear-mounted toolpost and normal forward rotation (with inverted tool) as the cutting forces would try to lift the back of the saddle. Surely not what it was designed to resist? However, so many people swear by it, it must work Also confused by SOD's assertion that in normal use a front-mounted toolpost can lift the saddle?? Rob If you are cutting with the cross slide near it's outer limit and you lathe bed has a lot of slack at the back of the saddle then the tool will pivot the saddle on the front way and lift it's rear off the bed, especially if the bed is a prismatic one. I don't see it happening when the saddle is locked for parting off |
Thread: Assessment of an old copper boiler |
21/03/2023 12:06:51 |
Russell, The 'soft solder' in this case would be Comsol or similar which melts at around 100C hotter than electrical solder. Don't mix them. |
Thread: Maintenance and setup checking my mill |
20/03/2023 16:20:11 |
Don't, your next posting would be about the strange vibration you now have. |
Thread: Flying and fizzy drink cans |
18/03/2023 15:17:58 |
As a can of pop has now been escalated to a boiler. I wonder if anyone has lit a fire under a sealed, water filled and written off boiler with a remote pressure gauge just to see at what pressure and just how a bad one would let go. |
18/03/2023 11:57:05 |
A plastic 2L pop bottle will hold 100psi. At 30,000 ft the pressure is about 4psi I once brought a giant pack of Lays crisps back from the USA in hand luggage and it blew up into a very tight large balloon. |
Thread: ML7 - Zeroing the Topslide? |
14/03/2023 12:10:10 |
Posted by JasonB on 14/03/2023 07:01:03:
I mounted Dti on some part of the lathe and run the saddle up and down. I use mine all the time to know how much of a cut I have put on or to position the tool as the saddle handwheel is not accurate and you are guessing anything much less than 10thou. Not having any kind of a handwheel on my saddle I used mine to set a sliding cut length. Since getting a DRO I use it to make cuts right up to the chuck by locking the saddle where the tool just misses the jaws at full travel of the top slide. Stops all those crashes. |
Thread: After a new dial indicator |
13/03/2023 10:25:40 |
I thought measurements were supposed to be taken at stationary points. What the needle does in between points is a mixture of vibration rattling the plunger/lever and small movements imparted by a less than firm indicator mount. Obviously there is no mount involved here if held in the chuck. |
Thread: Machine vice square on mill table |
12/03/2023 10:51:12 |
The one with the rotary base needs the base removing, there should be a groove underneath the vice with two tapped holes. With a lever indicator mounted in the spindle check the rear of table tee slots run parallel when you move the table. If they do turn the vice upside down and grip the tee slot with the jaws and do the same indicator check on the groove. If parallel great, if not make it so with a milling cutter. Make 2 tenons to fit the vice groove exactly and also table tee slots with a little clearance. When you now mount the vice in the tees the rear fixed jaw should indicate parallel when tapped toward the back of the table. Just don't clatter the vice about when not on the machine or Andrews warning will come true. Edited By Dave Halford on 12/03/2023 10:56:46 |
Thread: Strange Set of Craft Tools? |
12/03/2023 10:24:36 |
That might depend on what is in the envelope |
Thread: Detailed Repair or Restoration Manual for a Mikron Watchmaker's Lathe - How to Repair Headstock Bearings |
11/03/2023 14:26:29 |
Posted by Will Robertson on 06/03/2023 10:52:07:
Posted by Dave Halford on 05/03/2023 21:09:28:
Looks like a T&LM style split cone head stock though the bed is very different. You edge them tighter as in 'loosen the back and tighten the front in small amounts with a C spanner till the play goes. It's very likely the bearings are fine, but they have been loosened to mess with the belt . If there are felts in the bottom slot they are best left in place, they swell up and will not go back. Hi Dave, >You edge them tighter as in 'loosen the back and tighten the front in small amounts with a C spanner till the play goes. Thank you very much - that's an enormous help - I hadn't been able to find any documentation on it so it's enormously valuable to know that that's how to adjust the bearings. Is it reasonable for me to expect to be able to get rid of c. 1 mm radial play by adjustment alone? Should I attempt to clean out the bearings with solvent then compressed air to remove old oil and other debris then lubricate with fresh lubricating oil before adjusting? >It's very likely the bearings are fine, but they have been loosened to mess with the belt Thank you very much. I don't fully understand "to mess with the belt" - unfortunately my generation were taught CNC and got no training in belt driven equipment. The motor and belt drive hardware that would have originally powered the lathe was all long gone when I bought it so I'm planning - without making any modifications that damage this historically significant lathe - to power it from a modern variable frequency motor and variable frequency drive that I have here or to buy a modern geared stepper motor to power it - hopefully if I get it right the geared stepper motor would have the advantage of allowing the lathe to be used as a divider and simple machining centre as well as a traditional lathe. Thank you very much again for your help! Will T&LM info here just for interest. The T&LM does not have wicks, the Mikron does so be careful not to ruin them. Oilers like these seem to stay clean |
Thread: Newman 3ph motor help |
11/03/2023 11:19:00 |
Posted by rich webb on 10/03/2023 22:08:45:
So, I wanted to come back to the forum to add the solution I came to in the end. First of all, thank you all for your thoughts and suggestions. It really did help me understand the problem and options for a solution, of whic there were clearly a few! I ended up going with dc31k and ordering a boosting vfd. It arrived from china yesterday and I got it wired in today. It allows me to retain the 2 speed motor, so I can use the switch to go to high and low speed (though I accept that the VFd will also do that, and also the raglan has a nifty system of adjustable pulleys to alter speed, exactly like a CVT type transmission). Anyway I bought this. https://a.aliexpress.com/_mtJ5IkI Its labelled as an he200 vfd.
Cost was £61.71 delivered to my home. Instructions were in mandarin, but the seller emailed me a link to English instructions on request. Easily wired up, and it performs perfectly fine. With the mill set to "high speed" on the switch selector, I do have to give the spindle a quick spin to get it going, otherwise it just buzzes. Once it gets started it accelerates well and has sufficient power for what I need.
Once again, thanks to all for your advice. I'd never have got to this point without your help.
I have a reeves drive lathe with single speed 1hp motor, starting instructions are to always start on the lowest speed and I have found at speeds above 1/3 revs it will not start even with an extra 1/4hp (standard motor is 3/4hp)
|
Thread: Why is the world of model engineering still imperial? |
06/03/2023 17:48:51 |
Posted by Martin Kyte on 06/03/2023 17:18:19:
Posted by Dave Halford on 06/03/2023 17:04:04:
Posted by Baldric on 05/03/2023 18:34:28:
Posted by Dave Halford on 04/03/2023 11:22:53:
There's also the world of telecom's equipment. American 19" wide racks use a height unit of an U which is 1.75" or 44.5mm by 482mm wide European ETSI 21" wide racks use a height unit of an SU which is 25mm or 1" ish by 533mm wide. So what should be Metric isn't always. I was not aware of that, I wonder why someone decided.to create a new standard when it means a lot of equipment won't fit. I am sure you can get narrow 19" racks, that just leaves less room for cables down the side of equipment. Well, you can get 21 to 19 inch adapters should you have mixed equipment. Going the other way is impossible as you can't remove the outside edge blades/cards Why should one invent a new rack size. There is no law to say it has to be an integer number of whatever you choose to measure it in. It’s still one rack width in parsecs. Ive used a few and I can’t ever remember measuring one. The more useful measure is the horizontal pitch (hp) of which you can get 84 in the card cage Edited By Martin Kyte on 06/03/2023 17:24:00 Never used that pitch, it seems you were using a Euro measurement in 19" imperial racks. You can tell ESTI 21" from 19" by the cage nut pattern Etsi is regular even spaced and 19" being imperial has a repeating pattern |
Thread: Dead-Blow Hammer Recommendations Please |
06/03/2023 17:36:58 |
I wonder if you should be looking at the machine vice jaw lift as the jaw grip increases. |
Thread: Why is the world of model engineering still imperial? |
06/03/2023 17:26:27 |
Posted by Martin Kyte on 06/03/2023 12:19:07:
The thing you are measuring is not intrinsically metric or imperial, your choice of measurement systems is. Horsepower is not imperial neither is it metric but based on the output of a horse. Actually the rate at which said horse could raise a weight of 550 lbs or 250kg through a fixed distance of one foot in one second. It may perhaps be better described as an equine system of measurement if you really want to ascribe it to anything. regards Martin 🥴 It might be an imperial horse if it's height is measured in hands |
06/03/2023 17:24:06 |
Posted by Bdog507 on 06/03/2023 14:53:52:
Hmmmm! Devil's advocate time 😁😁
I believe James Watt's original calculation was indeed 550 lb/sec or rounded up to 33.000 ftlb a minute. It became known as the mechanical or imperial.horsepower....but there's this thing known as a metric horsepower or PS which is slightly smaller at circa 542 lb/sec or circa 735 watts.😄😄
Cheers.
Stewart. Edited By Bdog507 on 06/03/2023 14:54:23 Which is fine till someone confuses electrical KW with mechanical KW on electric motors. |
06/03/2023 17:04:04 |
Posted by Baldric on 05/03/2023 18:34:28:
Posted by Dave Halford on 04/03/2023 11:22:53:
There's also the world of telecom's equipment. American 19" wide racks use a height unit of an U which is 1.75" or 44.5mm by 482mm wide European ETSI 21" wide racks use a height unit of an SU which is 25mm or 1" ish by 533mm wide. So what should be Metric isn't always. I was not aware of that, I wonder why someone decided.to create a new standard when it means a lot of equipment won't fit. I am sure you can get narrow 19" racks, that just leaves less room for cables down the side of equipment. Well, you can get 21 to 19 inch adapters should you have mixed equipment. Going the other way is impossible as you can't remove the outside edge blades/cards |
Thread: Detailed Repair or Restoration Manual for a Mikron Watchmaker's Lathe - How to Repair Headstock Bearings |
05/03/2023 21:09:28 |
Looks like a T&LM style split cone head stock though the bed is very different. You edge them tighter as in 'loosen the back and tighten the front in small amounts with a C spanner till the play goes. It's very likely the bearings are fine, but they have been loosened to mess with the belt . If there are felts in the bottom slot they are best left in place, they swell up and will not go back. |
Thread: Why is the world of model engineering still imperial? |
04/03/2023 11:22:53 |
There's also the world of telecom's equipment. American 19" wide racks use a height unit of an U which is 1.75" or 44.5mm by 482mm wide European ETSI 21" wide racks use a height unit of an SU which is 25mm or 1" ish by 533mm wide. So what should be Metric isn't always. |
04/03/2023 10:51:38 |
Posted by samuel heywood on 04/03/2023 01:03:50:
I've no recollection of what we measured things in @ school, should have been metric i guess, but i've always done a rough in head conversion depending on what i was measuring. (now a more exact conversion with attempting to be a hobby machinist) Flit from one to the other. Big things~ feet. Under one foot, i find cm convienient. Little things~ well a thou or ten seems a lot more convienient than .0..whatever mm. The Imperial system was,at least in part developed from the natural order of things?an inch~ width of your thumb, a foot~ well self explainatory as long as you have large feet The Metre as i understand it, is the length it is because someone just decided it was so & bears no real relevance to anything real world. They just said a metre is 'this much' & we'll use that. Metric system short changes you 4" x2" x 8ft Timber? you'll be lacking on all dimensions with metric. Ever run the mile? Nowadays it's usually the 1500m. All that said Duncan's probably right, the Imperial system will likely peter out eventually, when all the old & wise have departed this life. Sometimes the' best' isn't the popular choice. Anyone remember VHS & Betamax? Betamax was actually technically a better system, whilst being smaller, but Jo public went with VHS.
B&Q still sell 8x4 sheets of ply etc disguised as metric 2.44M x 1.22M so they have gone metric sort of.
PS Video 2000 was the best system with auto tracking. Edited By Dave Halford on 04/03/2023 10:52:42 |
Thread: car wiring loom |
03/03/2023 20:14:49 |
Posted by noel shelley on 03/03/2023 15:56:23:
Whilst dave is right it is often easier to fix a broken wire rather than a computerised system. Noel. Exactly |
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