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Fly cutter

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petro1head08/06/2023 11:43:33
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984 forum posts
207 photos

Never used one before. Bought one from Arc and a cutting tool

not sure which way the tool should be in the cutter

this is how it is atm

flycut 2.jpeg

Flycut.jpeg

 

Edited By petro1head on 08/06/2023 11:45:13

Edited By petro1head on 08/06/2023 11:54:45

Andrew Johnston08/06/2023 11:56:46
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7061 forum posts
719 photos

Tool needs to be turned through 90 degrees.

I never got on with flycutters for producing "flat" surfaces: I prefer face mills. I use a homemade flycutter only for creating curved surfaces:

cylinder_flange_me.jpg

Andrew

JasonB08/06/2023 11:58:13
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25215 forum posts
3105 photos
1 articles

roatate it 90 degrees clockwise looking at your last image

photo 85.jpg

Edited By JasonB on 08/06/2023 12:01:28

petro1head08/06/2023 12:03:59
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984 forum posts
207 photos

Cheers guys, felt silly even asking

Mike Hurley08/06/2023 12:39:43
530 forum posts
89 photos

If you don't know then it's not a silly question!

Like Andrew J I never had much success with flycutters, and now always tend to use indexable carbide end mills. I'm sure many folk get on fine with them, just personal experience.

Regards Mike

roy entwistle08/06/2023 12:41:17
1716 forum posts

If you don't ask, you never learn. And don't feel silly asking.

Roy

JasonB08/06/2023 13:12:40
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25215 forum posts
3105 photos
1 articles

I used to use them quite a lot mainly smaller ones but like the others now use indexable shell/face mills.

Remember you will need to run at quite a low rpm to suit the HSS at the diameter being swung and also a slow feed rate a sit is a single point tool.

Carbide can be run around 3 times faster and depending on how many insert fed 6 or so times faster. so a cut may only tale 1/18th the time it would with a flycutter. The FC does work out quite cheap though as you can sharpen the tool many times provided you don't go near chilled cast iron with it. Compromise is to put a left hand lathe tool into the flycutter so you can at least spin it faster and feed accordingly.

larry phelan 108/06/2023 16:38:25
1346 forum posts
15 photos

As others have said, it is Not a silly question !

A silly question is when you already know the answer, but waste other peoples time answering it.

You dont know the answer, it,s Not a silly question.

Seldom use flycutters myself, like Andrew, I find a face mill works better.

noel shelley08/06/2023 17:12:49
2308 forum posts
33 photos

I have never used a fly cutter ! Far from being silly it has told you what you needed to know. As for speed I would use standard cutting speeds for the material being cut. Tables or others on here will give you the figures. Multiply the dia of the cut in inches/12 by Pi (3.1416 ) and then by the revs ! if using imperial it will be Ft/Min. If you want the calc done give me the dia. Noel.

Vic08/06/2023 18:41:28
3453 forum posts
23 photos

I use a fly cutter quite a lot. You can sweep a fairly large part and the finish I get is really good, better than a face mill. They are also incredibly cheap to use with a piece of HSS. There are of course commercial ones with inserts like this.

**LINK**

Lots of good info here Petro.

**LINK**

David George 109/06/2023 07:33:46
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2110 forum posts
565 photos

I have a fly cutter I made when I was an apprentice. It has a 1 inch body with a 1/2" shank with a 1/4" round solid carbide cutter. I use it regularly and now it is roughly 55 years old and still going strong.

20181206_080258.jpg

David

Hopper09/06/2023 11:06:59
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7881 forum posts
397 photos

You set it up so the toolbit cuts just like a lathe tool, except in this case the tool is moving and the job is staying still. But the basic cutting action is the same.

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