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Member postings for petro1head

Here is a list of all the postings petro1head has made in our forums. Click on a thread name to jump to the thread.

Thread: TCMT VS CCMT
29/09/2023 15:47:38
Posted by JasonB on 29/09/2023 14:03:57:

Plenty of other suppliers other than Glanze, Mine were JB Cutting tools, look for SCBCR and SCBCL such as the ones from APT

Not sure why Clive's one can't easily be used for facing, could be as his are pin location rather than the screw location I have and why my codes start with S for screw .this is mine in action

Although you get an angled shoulder when turning diameters they still work well for shifting metal, seen here roughing out an EN8 crankshaft and not so cumbersome that you can't use tailstocck support
Firefly138
Firefly139
And a deep cut in aluminium with CCGT using the spare corner

Edited By JasonB on 29/09/2023 14:15:13

So am I correct in thinking I will need two different holders depending on the orientation of the insert

29/09/2023 11:25:11
Posted by JasonB on 29/09/2023 11:18:38:

With the right holders all 4 corners of a CCMT can be used

Did not know that, got a linkbto one please

29/09/2023 11:07:17

Just wondering what the pros and cons between these two inserts.

Only thing I can see is one has 3 cutting points and the other 2 but am sure there is more to ut than just that

 

Not long before 1000 posts

Edited By petro1head on 29/09/2023 11:07:50

Thread: 3M Scotchbright wheel
17/09/2023 08:40:44

This is what I am refering to HERE

16/09/2023 22:22:04
Posted by Dalboy on 16/09/2023 21:33:14:

Not sure if THESE are the same type of thing as they say they are used to produce a satin finish on metal. Have been thinking of trying them if anyone has any experience of them.

I also looked at the M3 ones and found them expensive

No thay are the soft ones

16/09/2023 12:43:37

These look like a great idea for polishing and deburing. Looking at 150x25 however not sure where to but and what grade plusmis there andecent alternative to 3M as they are quite expensive

Thread: Milling machine feed rate
10/09/2023 10:37:47
Posted by JasonB on 10/09/2023 10:30:02:

Fz x flute x rpm

0.027 x 3 x 1000 = 81mm/min for the slot (YG give 1100rpm)

0.045 x 3 x 1000 = 135mm/min for the side cut (GY give 1100rpm)

Generally on the manual machine I've just go a feel for the speed and how fast to turn the handle and generally adjust how fast I'm turning if it does not sound right.

On the CNC I've got used to what works with the cutters I typically use and may just alter the feed if needed when doing the CAM, if it's a finish cut I'll probably slow it down a bit same if very deep or lots of tight internal corners to reduce the risk of chatter.

Thanks

10/09/2023 10:21:42
Posted by JasonB on 10/09/2023 10:19:51:

That is a variable that often depends on the type of cut and how much of the cutting edges are being used.

If cutting a slot where the whole width of the cutter is being used then you would probably want a lower Fz than if using the side of the cutter to profile an edge.

Some makers give optimum Fz figures for their cutters so you may find for a slot of 0.5D depth the Fz is 0.027mm but for side cutting at 1.5D height and 0.1D stepover the Fz would be 0.045mm on low carbon steel (YG-1 figures for similar spec cutter)

You will need to adjust it to suit a hobby machine, start with say half that and see how the cut sounds and what the chips look like

 

Edited By JasonB on 10/09/2023 10:20:57

Cheers Jason, so out of interest what do u do to calc feed rate

 

Edited By petro1head on 10/09/2023 10:22:40

10/09/2023 10:16:37

I have found this YouTube vid which I thinks helps

HERE

 

 

Edited By petro1head on 10/09/2023 10:17:09

10/09/2023 09:54:58

I know the formula is:

Vr = Fz x z x n

Fz - Feed per tooth

Z = Number of teeth

N = Speed RPM

I am using a 10 mm 3 tooth HSS-AL TiAlN Coated End Mill from ARC

For mild steel the spindle speed will be 1000rpm

However how do I find the Feed per tooth (Fz)?

Edited By petro1head on 10/09/2023 09:55:19

Thread: WM18 - Z Axis power feed
09/09/2023 16:58:05
Posted by Stuart Smith 5 on 09/09/2023 16:15:47:

I am going to make one for my WM16. It has the 2 thin nuts at the top of the shaft. How did you couple your stepper to the shaft? I am thinking of removing the top nut and making a coupling with the same internal thread.

Stuart

I remove the thin nuts and made a new one with a slot. Grub screws to secure

img_0940.jpeg

img_0939.jpeg

Thread: 12 or 16mm tools
29/08/2023 23:50:32
Posted by JasonB on 27/08/2023 13:34:15:

First thing is to check that the tool holders go low enough to take a 16mm tool

Second thing is wether the lathe is man enough to take cuts larger than you already can with 12mm.

This is 0.250" eg 1/2" off dia with a 1/4" tool. Only really need more if overhang is greater. Could not cut anywhere near that deep on say a 6" dia part as lathe will stall long before the tool cross section is tested to it's limit

Edited By JasonB on 27/08/2023 13:58:07

Crumbs, that's a deep cut.

Cheers for all the input guys

27/08/2023 12:41:02

Thanks Tony, i only ask as i need some new tools, bigger is better?

27/08/2023 12:32:49
Posted by Michael Horley on 27/08/2023 12:30:43:

Depends on the machine and whether you can or need to take big cuts.

I dedited my post to add the machine i use.

Yes big cuts. Dont do models

27/08/2023 12:28:07

I have a model 222 wedge quick change tool post from ARC Here

I currently use 12mm turning tools. The quick change tool holders take up to 16.5mm tools. I need some new tools and was wondering if i am better off buying 16mm instead of 12mm.

I believe the indexable tips are the same size for 12 and 16mm tools

The lathe i use is a Warco WM290

Edited By petro1head on 27/08/2023 12:31:54

Thread: Wm290 lathe crosslide feed woes
14/08/2023 08:59:21

Andy, yes thats my manual

Keith, will do

13/08/2023 19:25:19
Posted by DiogenesII on 13/08/2023 18:08:29:

I think they look worn - the bottom sliding gear dogs are rounding off - compare engagment in top photo with that in the lower..

..but is it a cause or a symptom?

Hmm interesting

Symptons, when using crossslide it sometime jumps out of engagement. Also can sometimes be difficult to engage

13/08/2023 16:59:14

Thanks, dog gears, could not remember what they were called

So you think engagement looks fine then?

I knew you would spot the circlip cheeky

My doing blush

Edited By petro1head on 13/08/2023 17:00:41

13/08/2023 16:10:33

Over the last 6 months the engagement of the crosslide feed had been getting harder and it also starting to jump out of gear.

Taken the saddle off to have a look and I suspect the sliding gear that engages the saddle feed and cossslide feed looks worn on the crossslide side. See photos

Saddle engaged

saddle feed 2.jpg

 

Crossslide engaged

crosslide feed.jpg

What do you think?

As yet I need to contact Sarcoma to see if they have spares.

However I am struggling to figure out how to get the gears out the casing

Edited By petro1head on 13/08/2023 16:18:07

Thread: Quick change tool post and ball cutting
24/07/2023 19:20:18
Posted by JasonB on 24/07/2023 19:07:52:

That is so you can have say a right hand tool which has it's shank across the lathe axis and then change to say a boring bar that has it's shank along the axis without having to move the post.

Larger posts tend to have three or four sides that can take tools so you get the best of both worlds.

Edited By JasonB on 24/07/2023 19:14:59

3 sides, never seen a wedge one with 3 sides

Edited By petro1head on 24/07/2023 19:21:48

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