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before superglue

how it used to be done

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Anthony Knights05/06/2019 07:09:31
681 forum posts
260 photos

A lot of projects these days use modern adhesives such as anaerobic retainers to hold parts together and wondered how it was done before these products were available. I would assume it was a combination of different design, interference fits and various soldering / welding techniques.

Philip Burley05/06/2019 07:34:48
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198 forum posts
1 photos

I did read somewhere that men used to pee on parts before pressing them together seems to encourage rusting !

Hopper05/06/2019 07:40:58
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7881 forum posts
397 photos

Soft solder was often used in model engineering. Its strength is greater than Loctite's, so it's still a good choice in a joint with good surface area. Just not as convenient to use, needing a torch etc.

But many old model engine plans show they relied a lot on interference fits -- probably most often pressed together in the workshop vice, and on grub screws and woodruff keys.

Michael Gilligan05/06/2019 07:46:44
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23121 forum posts
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Posted by Hopper on 05/06/2019 07:40:58:

Soft solder was often used in model engineering. Its strength is greater than Loctite's

.

Perhaps a rather broad generalisation, given the range of Loctite products question

MichaelG.

Nicholas Farr05/06/2019 08:01:19
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3988 forum posts
1799 photos

Hi, I had to use Araldite in my day job back in the seventies, which had two parts that had to be weighed out in the correct ratio, this held a taught stainless steel screen cloth onto a circular 5 ft frame which fitted in the machine. It held very well, but its downside was it only took moderate force to peel the cloth off, the peeling aspect was an advantage though, when it was time to replace the worn out cloth.

Regards Nick.

Neil Wyatt05/06/2019 08:25:50
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19226 forum posts
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Posted by Michael Gilligan on 05/06/2019 07:46:44:
Posted by Hopper on 05/06/2019 07:40:58:

Soft solder was often used in model engineering. Its strength is greater than Loctite's

.

Perhaps a rather broad generalisation, given the range of Loctite products question

MichaelG.

Lots of different takes on line, but soft solder seems to have the edge. Also, I found one reference to soft soldered copper-to copper joints having a strength of 200MPa.

Loctite 3422 at various cure temperatures:

Lead-tin solder

Michael Gilligan05/06/2019 08:41:01
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23121 forum posts
1360 photos
Posted by Neil Wyatt on 05/06/2019 08:25:50:

Loctite 3422 at various cure temperatures:

.

An interesting choice of Loctite product, Neil

Which, I think, supports my point.

MichaelG.

.

P.S. the 'Pin and Collar' Test is highly relevant to some [not all] 'model engineering' applications:

http://www.adhesivestoolkit.com/Docs/test/MECHANICAL%20TEST%20METHOD%201%20-%20Continued.xtp

Ref.1 is costly

Ref.2 can be found online

Edited By Michael Gilligan on 05/06/2019 08:55:53

Mick B105/06/2019 08:47:01
2444 forum posts
139 photos

Most of the old methods - drive fits, rivets and upsetting, cross pins etc. - are still in use. I can remember first coming across superglues in the mid 70s for bonding the ends of O-rings in injection mould cooling circuits. Their general usefulness has expanded a good deal since then, but where you need to be sure to be sure, and you don't have comprehensive and detailed knowledge of the value and direction of stresses, it's best to add something you can be more certain of.

John Haine05/06/2019 09:08:40
5563 forum posts
322 photos

I use soft electronics solder a lot, especially in conjunction with a non-corrosive white paste flux. For example, fitting "brass "collets" into wheels on the clock I'm building. Make the two parts a good fit; apply a little fux into the joint and fit together; cut small piece of fine cored lead-free solder and wrap round the shoulder where the two parts mate; and apply gentle heat with a torch. Takes less than a minute to reach temperature, solder flashes into joint, job done.

Normal "Araldite" type epoxy also very useful. I have a storage heater in the workshop, when I've assembled the parts together with the glue I pop it on top of the hot heater and leave overnight.

Clive Foster05/06/2019 10:05:02
3630 forum posts
128 photos

Although the nominal joint strengths are very similar one important difference between adhesive bonding and soldering is peel strength. Adhesives are generally much weaker than solders in peel because very high stress concentrations can be developed at the separation point between the bonded surfaces. Sufficient to tear the bonding material apart or pull it off the surface if initial preparation was inadequate. A little bit of additional mechanical locking at the ends of adhesive joints is often appropriate.

Oversimplifying adhesives rely on surface wetting to generate the bond strength whilst properly applied solders have a degree of inter metallic penetration which is inherently far more resistant to localised joint line stresses. Its not actually that much stronger. You just can't build up the localised stress. Peel is good test for improperly tinned and improperly heated soft solder joints. The joint may look fine but if it hasn't taken properly it will peel quite easily. One of my mentors showed me that many years ago. Much to my surprise as I thought I'd made a nice neat joint. Big electric soldering irons aren't quite as easy to use as I'd thought.

Adhesive joints can be amazingly strong as its relatively easy to cover quite large areas. The achilles heel in the home shop is surface preparation and environmental factors. Usually temperature. Its hard to achieve and maintain optimum conditions in the home shop.

Clive

vintage engineer05/06/2019 10:09:08
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293 forum posts
1 photos

We used to put solder paste on clean threads, assemble and then heat to melt solder. They were a right bugger to get apart!

 

Edited By vintage engineer on 05/06/2019 10:09:34

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