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recycling spring material

possible to use the materials again ?

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BW26/08/2018 14:19:10
249 forum posts
40 photos

Hello,

Was trying to google this but no luck - couldnt get the search words right and got all sorts of non-answers.

Theoretically : Can I recycle a compression spring and turn it into an extension spring through some sort of heating / cooling / reforming / heating again process ?

I know next to nothing about annealing - tempering - red hot - straw hot - quenching etcetera but can read books if this knowledge is required.

Bill

not done it yet26/08/2018 15:15:50
7517 forum posts
20 photos

I would suggest there is no real difference between the two, as far as stretching goes. An extension spring usually has a hook of some form at each end and the coils are close together in the neutral state (some may require a minimum force before any extension is produced - so have residual internal energy when tightly coiled).

Compression springs don’t have the hooks, so extending them is more difficult, but they would be extended by the same amount if subjected to an extension force as they would if compressed by the same force. Simple physics, but the usual closed coils and machining of flat surfaces would complicate matters.

I suppose a compression spring could be annealed, the outer coils modified to make a hook then rehardened and tempered. It would have a different spring constant if treated the same as the original length would be different. Welding on hooks would add a considerable engineering complication

The same might apply to streching a softened extension coil and doing similar to the above. Dimensions will obviously change slightly for both items.

Might as well start from scratch, I would have thought, in most cases. Car suspension coil springs are often not flatted, and the ends fit a shaped seat.

There is a great deal of difference between theory and practicality, I would suggest.

JasonB26/08/2018 15:19:34
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25215 forum posts
3105 photos
1 articles

I just get a couple of pairs of long nose pliers and bend the end of the compression spring 90degrees to make a loop and you now have a tension spring. No theory, no heat treat just what works for me.smiley

Dalboy26/08/2018 17:41:42
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1009 forum posts
305 photos
Posted by JasonB on 26/08/2018 15:19:34:

I just get a couple of pairs of long nose pliers and bend the end of the compression spring 90degrees to make a loop and you now have a tension spring. No theory, no heat treat just what works for me.smiley

Did that for the belt tensioner on my smaller bandsaw and it worked a treat.

not done it yet26/08/2018 18:40:06
7517 forum posts
20 photos

The most common compression springs I use happen to be valve springs in vehicle engines. Next common is likely suspension springs - they break too easily these days.

BW27/08/2018 13:18:19
249 forum posts
40 photos

Thanks for the tips - yes - agreed - theory and practice of anything can be different.

No immediate practical reason for asking the question - have got a few springs stored in a box for "just in case one day" and was wondering what I might have to do if I ever had one the right size but currently in the wrong configuration.

Point taken about starting again from scratch cos its similar effort required - thankyou - have got a couple of rolls of piano wire to play with and its on the list to have a go making a spring or two on the lathe.

Bill

Ian S C27/08/2018 13:32:03
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7468 forum posts
230 photos

A compression spring can be used as a tension spring by using two hairpin shaped pieces of wire with little out ward pointing hooks on the ends. The wires are pushed through from opposite ends of the spring, until the little hooks connect with the spring. This makes a safe spring that is limited positively in its amount of stretch.

Ian S C

Jon27/08/2018 18:47:09
1001 forum posts
49 photos

It also depends on the base metal made from, they all vary. All can be annealed but its the rehardening and tempering thats guaranteed to catch every producer out at any level. You dont know what its made from! end result can be soft to brittle who knows. All spring steels work and perform quite differently from grade to grade, one dont work for another.
You form the hook by heating it, if you can do it in the hardened state its a very very poor spring such as clock wire and the like.

Decent springs are made from annealed steel or stainless then hardened then tempered.
Piano/clock stuff can only be treated as a get me out and worked in the weak hardened and tempered state. Highly unlikely any home user would be able to harden and temper again without it breaking.

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