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LEDs ... The Good, The Bad, and The Ugly

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Michael Gilligan15/10/2014 22:41:28
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23121 forum posts
1360 photos

< continued >

Sorry, the Red lead broke at the solder joint before I could cut it.

Removing the outer sleeve revealed a very nicely executed Heat-Shrink sleeve inside, covering the dropper resistor:

p1180869_xs.jpg

... Which makes me think they bought-in the LEDs with the resistors attached.

It certainly looks like two different standards of workmanship.

MichaelG.

Howi16/10/2014 08:57:05
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442 forum posts
19 photos

Just to let everyone know, B &Q have boxes of 5 x 4 watt led lamps gu10 fitting for £16.00, that is £3.20 each.

They seem to use 1 x 4 watt led rather than multiple led of lower rating.

Supposed to be equiv to 35 watt halogen but both the wife and myself think they are brighter than the 50 watt halogens they have replaced..

Energy saved = 4 watt x 10 lamps replacing 10 x 50 watt = 460 watt saving

Neil Wyatt16/10/2014 09:43:27
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19226 forum posts
749 photos
86 articles

Hi Michael,

The USB limit is only 150mA for USB1 and 500mA for USB2.

A proper USB controller will only let each device use an allocation of 100mA 'units' if it is 'asked' for permission.

I imagine that your MAC implements this strictly and the LED is not an intelligent device.

Neil

Michael Gilligan16/10/2014 10:29:36
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23121 forum posts
1360 photos
Posted by Neil Wyatt on 16/10/2014 09:43:27:

Hi Michael,

The USB limit is only 150mA for USB1 and 500mA for USB2.

A proper USB controller will only let each device use an allocation of 100mA 'units' if it is 'asked' for permission.

I imagine that your MAC implements this strictly and the LED is not an intelligent device.

Neil

.

Neil,

May I suggest that you check Apple's specifications ... The USB2 ports on the MacBook Pro [and several of the other machines] were upgraded to deliver up to 1000mA, so that they were capable of charging the iPad.

Agreed, the LED lamp is not an "intelligent device" and so the USB port should limit the current ... but the point I was making was that the LED lamp had an internal short ... and [as an aside] I was pleased to find that the Mac not only protected itself, but informed me how and why it had done so.

MichaelG.

Michael Horner26/10/2014 08:46:16
229 forum posts
63 photos

I have made up 2x 4 foot LED strip lights double row from a 5 meter flexi strip. I have stuck them on to a strip of aluminium flat bar to act as a heat sink. When I first turned the one above the lathe it didn't seem that bright and the heat sink didn't get warm. The power supply was an old PC unit. The 12 volts was rated at 8amp. When I measured the voltage under the load of the lamp it was 9.5v! Bought a 20amp PSU now the heat sink gets warm and the LEDs are bright. The garage temperature is 13.6C and after 45 mins the heat sink is 34.7C. Something to warm my fingers on in the cold!

Cheers Michael.

Les Jones 126/10/2014 09:09:18
2292 forum posts
159 photos

Hi Michael,
PC power supplies need a reasonable amount of current to be drawn from the 5 volt output (And possibly the 3.3 volt output on modern ones.) before the 12 volt output will give the correct voltage.

Les.

Les Jones 126/10/2014 09:15:41
2292 forum posts
159 photos

I have added a way to drive a string of LEDs that require between about 13 volts and 30 volts with constant current drive from a 12 volt supply to my Weebly website. It uses one of the cheap LM2577 based step up regulators that are sold on Ebay.

Les.

jason udall26/10/2014 09:46:44
2032 forum posts
41 photos
Feeling idol just now..
Any one got a comparison of THERMAL resistance for surface mount lead free solder joint and through-hole lead-tin solder joint...because it strikes me that the thermal managment of the production lamps is significantly off
Michael Gilligan26/10/2014 10:13:38
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23121 forum posts
1360 photos
Posted by Michael Horner on 26/10/2014 08:46:16:

... Bought a 20amp PSU now the heat sink gets warm and the LEDs are bright. The garage temperature is 13.6C and after 45 mins the heat sink is 34.7C. Something to warm my fingers on in the cold!

.

Very interesting, Michael

If you have the opportunity ... Could you please check what current these strips are now drawing at 12volts.

Also maybe the dimensions of your heatsink.

Many thanks

MichaelG.

Andrew Johnston26/10/2014 11:01:54
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7061 forum posts
719 photos
Posted by jason udall on 26/10/2014 09:46:44:
Any one got a comparison of THERMAL resistance for surface mount lead free solder joint and through-hole lead-tin solder joint...because it strikes me that the thermal managment of the production lamps is significantly off

I doubt it makes much difference; it depends on what the joint connects to rather than the composition of the joint itself. A lot of power ICs have thermal pads underneath that are inteded to be connected to internal, or external, planes with vias to spread the heat. It's all about copper area.

Andrew

Edited By Andrew Johnston on 26/10/2014 11:02:38

Michael Horner26/10/2014 11:05:48
229 forum posts
63 photos
Posted by Michael Gilligan on 26/10/2014 10:13:38:
Posted by Michael Horner on 26/10/2014 08:46:16:

... Bought a 20amp PSU now the heat sink gets warm and the LEDs are bright. The garage temperature is 13.6C and after 45 mins the heat sink is 34.7C. Something to warm my fingers on in the cold!

.

Very interesting, Michael

If you have the opportunity ... Could you please check what current these strips are now drawing at 12volts.

Also maybe the dimensions of your heatsink.

Many thanks

MichaelG.

1.9 Amps!

That will teach me to assume! I was expecting 8 Amps!!

So it looks like Les was on the money!

Well at least the PSU's will run cool and I will have plenty of juice to drive other things.

The aluminium strip is 4 foot by 1 inch by 1/8 inch.

Cheers Michael.

Geoff~26/10/2014 13:14:51
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31 forum posts

Les,

I cannot find your LED driver on your website

regards

Geoff~

Michael Horner26/10/2014 13:39:35
229 forum posts
63 photos
Posted by Geoff~ on 26/10/2014 13:14:51:

Les,

I cannot find your LED driver on your website

regards

Geoff~

Hi Geoff

Try the link below. He has 2 web sites!

**LINK**

Cheers Michael.

Michael Gilligan26/10/2014 13:52:46
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23121 forum posts
1360 photos
Posted by Michael Horner on 26/10/2014 11:05:48:

1.9 Amps!

That will teach me to assume! I was expecting 8 Amps!!

So it looks like Les was on the money!

Well at least the PSU's will run cool and I will have plenty of juice to drive other things.

The aluminium strip is 4 foot by 1 inch by 1/8 inch.

Cheers Michael.

.

Thanks for that, Michael

MichaelG.

Les Jones 126/10/2014 14:35:04
2292 forum posts
159 photos

Hi Geoff,
Sorry. I intended to put this link to the LED driver on my last post.

Thanks Michael (H) for posting the link to my Weebly website.

Les.

jason udall26/10/2014 14:42:56
2032 forum posts
41 photos
Andrew.thanks..but thats why I asked about current smd soldering and smd leadout versus through board lead out.. as I understand most of the heat "sinking" of the LED die is via the leadout wires so I believe the through board has more opportunity for leading heat out of the die....
The reason I think about this is many led light bars seem to cook and I would have expected better design..I suspect the difference between through hole and smd might have been overlooked...
Of course I may be wrong..it might not have been considered at all.
Geoff~26/10/2014 15:20:08
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31 forum posts

Les/Michael Horner

many thanks for the link

Geoff~

WALLACE28/11/2014 22:55:39
304 forum posts
17 photos
Finally - after fixing the scope - I fed a 60 led 12 volt bulb with various amounts of AC via a variac.


All very interesting - the output of the little driver pcb is around 17 volts for an input of about 5v up. There's plenty of 50Hz ripple at this voltage but that all disappears around 8v - above that, the only high frequency switching ripple is in the microvolt range. Switching frequency is high and doubles at various discrete input voltages. Certainly, there isn't any issues with strobing or flicker on this particular make of bulb.


Very, very clever !

I didn't try finding out what the maximum voltage it would take was as I couldn't see the point of frying it but it worked ok on the 14 1/2 volts coming of the lovolite transformer on the lathe.

To my mind, the light angle is a bit wide for a machine luminaire - the 3 led one might well be more suitable - I'll play around with it tomorrow when it's not so late !




W.
Michael Gilligan29/11/2014 08:01:02
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23121 forum posts
1360 photos
Posted by WALLACE on 28/11/2014 22:55:39:
Finally - after fixing the scope - I fed a 60 led 12 volt bulb with various amounts of AC via a variac.
... < etc.>
Very, very clever !

.

W.

Many thanks for running the test, and posting the results ... impressive indeed.

Apologies if you have already done so, but; would you please check the device number for the controller chip in that lamp ... it's obviously one to look for.

MichaelG.

WALLACE29/11/2014 11:14:33
304 forum posts
17 photos
Yep - going to do a few more tests today and will post the results later.



W.

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