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LEDs ... The Good, The Bad, and The Ugly

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WALLACE06/10/2014 15:17:49
304 forum posts
17 photos
I just put a scope across the output of the pcb in a white 61 led MR16 bulb....

There is ripple or spikes on the output - but it's very little - just a couple of millivolts. The oscillator works at around 180kHz..

Annoyingly, I can't do any current measurements as I left my meter at home....so I'll probably leave running it on ac until I have it available.

Pics will go in an album when I get better internet connectivity.

W.
Michael Gilligan06/10/2014 15:41:13
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23121 forum posts
1360 photos

Thanks, Wallace

MichaelG.

john swift 106/10/2014 15:53:44
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318 forum posts
183 photos

Hi Michael

typing finger and brain not in sync

"breaks the rule of having LEDs in parallel with a common dropper resistor"

should of been - breaks the rules having LEDs in parallel with a common dropper resistor"

 

the forward volt drop across LED's will not be identical

the LED's with the lower Vf will take a larger share of the current , run hotter

resulting in the Vf dropping and the LED current increasing

this runaway condition will destroy the LED

 

the regulator in the     http://www.instructables.com/id/LED-Replacement-Fluorescent-Tube/     project

monitors the current through the 3 LED's and adjusts the supply voltage accordingly to keep the current constant

simple but has a problem if one of the first 3 LED's fail

the circuit on page two of the ON semiconductor application sheet    http://www.onsemi.com/pub_link/Collateral/AND8109-D.PDF     looks like solution

John

 

 

 

 

 

 

Edited By john swift 1 on 06/10/2014 15:58:00

Michael Gilligan06/10/2014 15:56:23
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23121 forum posts
1360 photos

Cheers, John

MichaelG.

Andrew Johnston07/10/2014 11:14:04
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7061 forum posts
719 photos
Posted by Gordon W on 06/10/2014 12:05:54:

Thanks Andrew, So if I buy 6 LEDs I wire them in series and run at 12Volts? Seems too easy.

Yes, it is too easy! You really need a series resistor as well; even more so if your voltage source isn't particularly well regulated. Let's consider the white LED I am planning to use for my traction engine lamps, as I have the figures in my head. The voltage drop for the typical operating current of 20mA is 3.4V, but worst case the voltage drop can be 4V. However, the maximum DC current is specified at 25mA, no far above the 20mA operating current. So you really need to be sure that the LED is operating at the current you think it is! Hence the series resistor. A series resistor along with a voltage source simulates a current source.

I didn't follow the comment by Neil on resistor values. If you're simulating a current source with a voltage source and series resistor then the larger the resistor the better the compliance of the simulated current source. So larger value resistors are better. Of course if you're using the resistor to simply sense the current and using that to control the voltage by external means then the resistor can be small. Usually limited by noise performance and the amplification needed. Common-mode can be a problem too, if the current sense resistor isn't referenced to 0V.

Regards,

Andrew

Gordon W07/10/2014 11:57:09
2011 forum posts

Thanks Andrew, seems I don't know as much about electricity as I thought, and that's not much. Simulating a current source with a voltage source ?. All new to me, and I got a national certificate in electrical eng. about 50 years ago! Anyway- I've just taken my 6 LED headlight to bits- it has 3 dry cells total voltage 3.5v ( cells a bit old ) can't get at the LEDs or electronics, if any. These must be wired in parallel to give 3v at each LED ? Think I'll give up and buy something ready made. Starting to rebuild battery drill pack, think I can manage that.

Michael Gilligan07/10/2014 12:21:44
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23121 forum posts
1360 photos
Posted by Michael Gilligan on 06/10/2014 12:09:31:
Posted by Gordon W on 06/10/2014 12:05:54:

Thanks Andrew, So if I buy 6 LEDs I wire them in series and run at 12Volts? Seems too easy.

.

Gordon,

Be aware that different colours of LED have different forward voltages.

White ones are more typically about 3.2v

MichaelG.

.

P.S. .... This site has useful calculators and info.

Edited By Michael Gilligan on 06/10/2014 12:14:14

.

Gordon,

I'm re-posting this, in case you missed it

... I'm sure you will find it helpful.

MichaelG.

Gordon W07/10/2014 14:04:32
2011 forum posts

Thanks I did look at the site, may well use it later. Just had a head banging moment and realised that these things are diodes, and not simple filament lamps.

Neil Wyatt07/10/2014 15:47:02
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19226 forum posts
749 photos
86 articles

>I didn't follow the comment by Neil on resistor values.

because the Vf for the LEDs ensures the voltage to be dropped is quite small, you only need a fairly small resistor to limit the current, making the approach relative efficient.

You will often encounter a single, small white LED run off a stack of three button cells, or 20 or so in parallel run off three alkaline cells, no dropper resistor. Despite breaking the rules the internal resistance of the cells is sufficient to limit the current to (Vbat-Vf)/Rbat.

Well, I know what I mean, anyway!

Neil

WALLACE07/10/2014 16:56:36
304 forum posts
17 photos
A few pics of two dissected 12v MR16 bulbs in my album.

Not a very thorough investigation as my meter is somewhere else ! I'll do a better test when I have it back, both on ac and dc - the meter is true rms reading and I'm interested in seeing the current difference between the two - plus any 50 or 100 hz ripple on the output.

The scope pic is the output of the 61 led bulb pcb,0.01v and 2us per division - ac coupled with the bulb running on 12v dc.

The blue, red and black wires in the photos were added by me - they're not original.


W.

Michael Gilligan07/10/2014 18:46:48
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23121 forum posts
1360 photos

Thanks for the update, Wallece

That lamp with the three 1W beads looks tidy.

I must profess to being a little concerned by the spikes on your 'scope trace ... Could you try a faster timebase? the detail might be interesting.

MichaelG.

.

star Let's hear it for these Guys star

Edited By Michael Gilligan on 07/10/2014 18:54:58

jason udall07/10/2014 19:28:24
2032 forum posts
41 photos
The larger the resitor the better the regulation. .when using the norton equivalent of voltage source and series resistor...similarly the higher the voltage source the better too since this leads to bigger resistors...
Infact...infinite voltage infinite resistor..is the equivalent of a constant current supply.
The same equivalence for a voltage source...constant current with resistor shorting it...just read as infinite current and zero resistance. ..

Now back to the real world
Michael Gilligan13/10/2014 08:27:22
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23121 forum posts
1360 photos

NewsFlash : eMail from Screwfix, this morning

I haven't tried any of their LEDs, but Screwfix' price, service, and returns policy, are generally good.

MichaelG.

Michael Gilligan13/10/2014 09:42:51
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23121 forum posts
1360 photos

Regarding the EU legislation on efficacy:

Here is a useful and reaonably intelligible leflet from Sylvania.

MichaelG.

Edited By Michael Gilligan on 13/10/2014 09:43:37

Circlip13/10/2014 10:31:11
1723 forum posts

Just replaced 4 GU10 Halogens with 3W leds. Although 24months and 20,000 hrs warranty, after 15 secs., half leds (30 out of 60 )in one unit go out. Turn off and let the afterglow run down, switch on again and fully lit for 15 secs and drops out again. Rotated unit through 180deg. and same half drops out.

Regards Ian

Michael Gilligan13/10/2014 11:37:31
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23121 forum posts
1360 photos

Ian,

It would be helpful if you could "Name 'n' Shame"

MichaelG.

Neil Wyatt13/10/2014 13:52:27
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19226 forum posts
749 photos
86 articles

Hi Ian,

Unlike GU10s, worth taking back for a refund/exchange. Hope you have your receipt!

When I was a boy and helped out in my Dad's shop, every time I sold a bulb (any voltage or rating) I had to test it and show it was working on a big board he had made covered with sockets and rails etc.

I always assumed that was why they used to be in packing with the contacts ex[posed, so you could test them without taking them out of the packet!

Neil

Circlip14/10/2014 13:36:20
1723 forum posts
Posted by Michael Gilligan on 13/10/2014 11:37:31:

Ian,

It would be helpful if you could "Name 'n' Shame"

MichaelG.

 

THG GU10 3W DayWhjite 60 SMD 240V   Bought via T'internet, E-mail out waiting for reply, dispatched from Scotland.

 

Regards Ian.

Edited By Circlip on 14/10/2014 13:37:59

Michael Gilligan14/10/2014 13:46:36
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23121 forum posts
1360 photos
Posted by Circlip on 14/10/2014 13:36:20:

THG GU10 3W DayWhjite 60 SMD 240V Bought via T'internet, E-mail out waiting for reply, dispatched from Scotland.

.

Thanks Ian

Hope the outcome is good.

MichaelG.

Michael Gilligan15/10/2014 22:32:19
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23121 forum posts
1360 photos

Here's an odd one ...

Plugged a little USB 'gooseneck' LED light into the Mac, just to check it.

Mac popped-up a warning message, telling me that the device required too much current, and was therefore being switched off ... Odd, because the USB port on the MacBook Pro is capable of delivering One Amp, and the single LED should only draw a few milliAmps.

Thankful that the Mac had protected itself ... I had a look inside the lamp: p1180865_s.jpg

Note that the insulating sleeve is just a little shorter than it needs to be.

p1180867_xs.jpg

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