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Re-creating Brunel chains

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vic newey05/03/2023 13:00:03
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Posted by SillyOldDuffer on 05/03/2023 11:03:27:
Posted by vic newey on 05/03/2023 09:59:30:

As someone who worked for 18 years on BBC scenery and props and then worked as a scale modelmaker I would probably have used common foam pipe cladding...

 

I've watched a lot of telly in my time though, and the backgrounds and scenery are generally remarkably effective. Are there any trade secrets Vic?

Dave

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Hello Dave,

 

lots of things have changed since I worked on TV scenery, Pebble Mill did a run of Charles dickens series one each year and also we did All Creatures G&S several times, now Channel 5 do it.

Look at the credits on practically anything of the BBC now and see they have farmed it out to private film makers. I can always spot whether a room is part of a set however because of the way a room is made.

Sets are built of large panels called "flats" which are various widths up to 3600mm wide, there are door flats and window flats which are usually not much wider than the door or window and they used to put a 200mm return which you would not see in a real room. The BBC still insisted on the flats being covered in calico canvas, a throwback to theatre sets, and it annoyed the hell out of us as sometimes when they had been wall papered it use to get wrinkles or go baggy. ITV scrapped that idea though as it was pointless although ripping it all off was made easier when the flattage was being used for the next set.

Most flattage was 3600 Mtrs high and corners sometimes had a " triangular ceiling piece" in case the camera caught the top of the set. Sets were held together with ropes and cleats on corners, once again a throwback to theatres, another method was using "pin hinges" where the pin was removed and substituted for a bent nail! This was for flats called "swingers" that could be swung open to allow a different camera angle. This was often the only way to film in large sets called " composites" which often had several rooms.

All flats were supported on the back by rows of stage props with heavy iron weights on the floor, Crossroads maybe didn't bother or the scene shifters were too lazy to fit enough to hold it rock steady, doorways sometimes had two or three weights piled on the bottom of a prop.

For TV programme with a number of episodes then the set had to be dismantled and rebuilt a number of times which always caused damage and the corners had to be made good with strips of matching wallpaper and then aged to blend in.

Film sets were very different and were built solidly nailed together and even plastered before decoration sometimes. Now I think they use real interior rooms at every opportunity, with modern cameras with low light settings it must be a lot cheaper than having sets built and booking studio time which did not permit running over without huge penalties

 

Edited By vic newey on 05/03/2023 13:01:05

ega05/03/2023 14:03:35
2805 forum posts
219 photos
Posted by Mike Hurley on 05/03/2023 12:13:23:

I think that the idea was so that when the chain was not in tension, the links remained in a better 'linear' sequence rahter than sagging too much. The purpose being that whe tension was applied, there was considerably less 'snap' which could otherwise result in sudden failure.

It would also tend to resist the 'figure of 8' necking of links under extreme strain

regards

Thanks for this.

According to the relevant Wiki, these are the launching chains ie, presumably, not the anchor chains.

old mart05/03/2023 14:23:33
4655 forum posts
304 photos

The cross members are to reduce the knotting up when chains are stored in chain lockers. The chains would have been second hand anchor chains, not specifically made for ship launching, maybe past thier best, or from scrapped ships.

Chris Gunn05/03/2023 16:01:55
459 forum posts
28 photos

Thanks for the suggestions so far, just to clarify a couple of points raised, the diorama will be full size, and will be outside for a weekend. A representation of the Clifton bridge will form part of it and a dummy dressed as per IKB in the picture Hopper was kind enough to show in his post. We thought 3d chain links would be the icing on the cake, and we would reduce the number a bit. I rather like the mould and casting route, and wonder if a split mould were used, could builders expanding foam be used to "cast" the links, on the basis that this would be quicker than paper maiche or plaster of paris. Thanks also for the info on acrylic paint and balloons.

Please keep the suggestions coming, we need to get this done for the Coronation celebrations.

Chris Gunn

JasonB05/03/2023 16:21:22
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I think I would make up a figure 8 template or maybe just a half link in an E shape then take a sheet of 50mm celotex or similar PU insulation and draw as many links as you can. Cut them out and then rough chamfer the edges with a craft knife. Finally some coarse 40g sandpaper will round off the edges. Paint with black emulsion

If you did twice as many half links as full then it makes it easier to assemble the chain

Edited By JasonB on 05/03/2023 16:22:42

not done it yet05/03/2023 16:24:15
7517 forum posts
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3-D printing might be a serious project? Very low infill requirement, but may still prove expensive in time and materials?

vic newey05/03/2023 16:25:32
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347 forum posts
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As someone who did such things for a living for TV & film I would suggest that you consider foam pipe lagging either whole or bandsawed in half

Baldric05/03/2023 17:06:49
195 forum posts
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I saw the chains used on a film at Didcot, I went and lifted them, they were made of a foam like material, it was tempting to swap them.with real ones from the 50t hoist, but that would have required a crane.

As a BBC studio engineer, I would leave at 11pm from one show & return at 9am the next day to see a different set or for a sitcom about 5 sets. If the parts are not to be looked at closely, then don't put in to much detail that no one will see. The change to high definition TV caused issues with sets where imperfections could be seen.

Baldric.

george baker 105/03/2023 17:47:21
39 forum posts

Hi

The link was wrought and the cross piece was cast. The link is in tension under load and the cast piece under compression.

George

Michael Gilligan05/03/2023 17:51:27
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23121 forum posts
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Thanks, George … I didn’t know that.

Must have been an interesting assembly job !!

MichaelG.

Edited By Michael Gilligan on 05/03/2023 17:52:41

ega05/03/2023 17:56:32
2805 forum posts
219 photos
Posted by george baker 1 on 05/03/2023 17:47:21:

Hi

The link was wrought and the cross piece was cast. The link is in tension under load and the cast piece under compression.

George

Sounds like an ideal use of materials.

Does the cast piece just sit there or is it joined in some way to the link?

John McNamara06/03/2023 02:07:25
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1377 forum posts
133 photos

Hi

Hingley and sons

Surely a member can CNC rout a foam mold or copy?

This image defines the scale.
5 to 6inches thick
**LINK**



Michael Gilligan06/03/2023 07:34:38
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23121 forum posts
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Posted by John McNamara on 06/03/2023 02:07:25:

.

This image defines the scale.
5 to 6inches thick
**LINK**


.

Unfortunately, John … that link appears to be dead

MichaelG.

JasonB06/03/2023 07:44:59
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25215 forum posts
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Works fine for me.

Michael Gilligan06/03/2023 07:58:14
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23121 forum posts
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I give up sad

MichaelG.

.

83c36a49-ff2e-4921-bff2-d103b50fecb1.jpeg

Edited By Michael Gilligan on 06/03/2023 08:04:28

vic francis06/03/2023 09:03:54
125 forum posts
21 photos
Posted by Ady1 on 05/03/2023 00:21:36:

spray painted animal balloons sounds the easiest route

Hi Chris, well the above if it was a comedy productions.... and they deflate or bang under the lights 😁 personally make 2 halves ( of the chain link) a , c section closed shape including half of the bar only , then its a two part plaster mould box,which is , filled with builders poly foam... The ends at trimmed off when dry, then it's a gluing up job!the links can be assembled correctly... Inserting the other link before joining the two!..Use plenty of release agent in the plaster mould! Important.Silicon rubber mould is best but expensive for volume...I would clamp the plaster mould as well.

Vic

Ps alternatively just put your superb engine on the stage , coupled to a threshing machine / diorama, and some country girls...

roy entwistle06/03/2023 09:05:52
1716 forum posts

Michael. That's what I got.

Roy

Grindstone Cowboy06/03/2023 09:17:00
1160 forum posts
73 photos

Edit - just realised the irony of using the word 'link' in this instance smiley

Possibly not working for Michael and Roy as they are not logged into Facebook? I don't know, but here's the picture from the link.

titanic chain.jpg

Rob

Edited By Grindstone Cowboy on 06/03/2023 09:18:39

Michael Gilligan06/03/2023 09:53:14
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23121 forum posts
1360 photos

Thanks for sharing that, Rob … much appreciated yes

Your explanation seems entirely reasonable

[except that the Facebook error page speaks with forked-tongue]
.

I can currently think of nothing that would persuade me to ‘belong to’ Facebook.

MichaelG.

John McNamara06/03/2023 11:15:54
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1377 forum posts
133 photos

I Like you Michael avoided Facebook until recently.
An no you will not find my family photos there. However I am a member of the Fusion 360, the Syil users and owners groups I am not an owner yet, also a local one the "Dandenong Ranges Community", where I live, group and a few special interest Groups.
I find the special interest groups interesting. I just don't participate in the social stuff.

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