peak4 | 26/02/2017 21:05:13 |
![]() 2207 forum posts 210 photos | Posted by John Purdy on 26/02/2017 18:33:43:
NIck and others A word of warning. I have a 1" belt sander that I use a lot. But from painful experience if you use it on aluminum ensure that ALL metal dust is cleaned out before using it on steel. Unbeknownst to me, my son had used it on aluminum. The next time I used it on steel after a minute or so my hands chest and face were enveloped in a brilliant white fireball, severely burning my hands, setting the front of my shirt smoldering and burning off most of my mustache and eyebrows. ( My eyes were OK thanks to glasses) . See my letter in ME 09 Mar 2001. I now leave the side cover off and clean out any residue after each use. John Purdy
Thermite reaction??
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Neil Wyatt | 26/02/2017 21:08:10 |
![]() 19226 forum posts 749 photos 86 articles | John, I remember reading your letter and take due care with my machine! Neil |
John Purdy | 27/02/2017 03:29:49 |
![]() 431 forum posts 252 photos | Yes, I believe it was a thermite reaction. Aluminum dust mixed with iron oxide dust from previous grindings ignited by the hot sparks from my aggressive grinding of the piece of angle. The fireball only lasted about 1 second but filled the workshop with dense odourless white smoke, and on inspection after getting back from a trip to the local emergency room, the base of the grinder and bench were covered in a white residue and there were globules of steel in the bottom of the grinder. The thermite reaction of aluminum and iron oxide produces white aluminum oxide, molten iron and a very lot of heat. After the fact I checked the operators manual for any warnings, none, so I wrote to the manufacture ( a well known North American manufacture of machine tools) to tell them what had happened. The reply I got was totally CYA ( American litigation mentality???) . But I have since seen that the operators manuals for these same machines now carry a warning in bold type " Not to be used on metal" John |
Ian S C | 27/02/2017 07:58:59 |
![]() 7468 forum posts 230 photos | Go up to the black band and click on Workshop, then go to tools, then poor mans Linisher. Ian S C |
Nick T | 01/03/2017 22:02:23 |
![]() 53 forum posts 5 photos | I just wanted to say a big thank you for everyone's advice about buying a linisher. Mine turned up today and I spent the evening using it in the workshop. All I can say is that I don't know how I coped without it! Actually I do know - lots of filing. Nick Edited By Nick T on 01/03/2017 22:02:43 |
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