Jim Gardner | 28/07/2023 16:57:17 |
30 forum posts 14 photos |
It was suggested in the replies that for tables, I would need to know the maker because table are specific to the unit. I had assumed that tables for a DH with 40:1 reduction ratio would work for all dividing heads using the same ratio. As I have never used one, could someone point me in the right direction for tables please? |
RobCox | 28/07/2023 17:16:37 |
82 forum posts 44 photos | I find it simpler to do the calculations as you may not have the plate with the number of holes specified in the table. For a 40:1 dividing head, divide 40 by the number of intervals/teeth etc you wish to machine. Reduce to an integer plus a fraction. The integer part is whole turns, the fractional part leads you to the number of holes to advance in addition. So, for example, to do 24 teeth on a gear, 40/24 = 1 + 16/24 = 1 2/3. The plate hole circle needs to be a multiple of 3, for example, 39 is a commonly available circle, so 1 turn plus 2/3 x 39 = 1 turn and 26 holes. You'll never need a table again. Rob |
Michael Gilligan | 28/07/2023 17:19:22 |
![]() 23121 forum posts 1360 photos | Posted by Jim Gardner on 28/07/2023 16:57:17:
. […] It was suggested in the replies that for tables, I would need to know the maker because table are specific to the unit. I had assumed that tables for a DH with 40:1 reduction ratio would work for all dividing heads using the same ratio. […] . You’re right, Jim … they do; provided that the set of plates has all the right numbers too. MichaelG. . Rob beat me to the post. Edited By Michael Gilligan on 28/07/2023 17:20:28 |
Bazyle | 28/07/2023 17:33:21 |
![]() 6956 forum posts 229 photos | What you have is commonly known nowadays as the "BS0" as it is (probably) a copy of the Brown & Sharpe one. There are copies of the B&S tables on the 'net and plenty of others too. For many divisions there is more than one way so tables may not agree exactly but it is also good to know how to calculate yourself. (there is one mistake in the original B&S tables but I can't remember what it is as it is a count nobody much uses) |
Bizibilder | 28/07/2023 17:52:03 |
![]() 173 forum posts 8 photos | Try THIS calculator. put in 40 for the worm and all the plate holes you have, comma seperated. click update and you will have a table of all the possible divisions and all the impossible ones as well!! |
Jim Gardner | 28/07/2023 17:54:39 |
30 forum posts 14 photos | Thanks everyone for the very speedy and informative replies. I may download some tables but Rob Cox put it in a way very easy to understand, so I will probably use maths. First project will be a 1/2" Whitworth left hand thread bolt. Coincidentally the 5C collet blocks I ordered to make a hex head arrived today, but I am now determined to use the DH. |
Jim Gardner | 28/07/2023 17:59:38 |
30 forum posts 14 photos | Posted by Bizibilder on 28/07/2023 17:52:03:
Try THIS calculator. put in 40 for the worm and all the plate holes you have, comma seperated. click update and you will have a table of all the possible divisions and all the impossible ones as well!! Bizibilder Thank you. I know I will spend an hour checking that against my maths now! |
DiogenesII | 28/07/2023 18:04:07 |
859 forum posts 268 photos | Harold Hall's 'Metalworkers Data Book' is a cheap source of useful stuff like D/H tables and much else; the D/H tables are pretty thorough and IIRC (mine's in the workshop) lists alternative ways of arriving at the wanted division. |
Howard Lewis | 28/07/2023 18:35:07 |
7227 forum posts 21 photos | Yes, might well be a BS0. If the ration is 40:1, copy the table and change all the 90s mto 40s. Note the number of holes on each of the plates that you have, and, with a bit of luck, they will appaear on the spreadsheet. From this you can construct your own chart, showing the divisions available to you. IF it is BS0,and has a 40:1 ratio, maybe some kind person has one and will send you a copy of their chart. Howard |
Michael Gilligan | 28/07/2023 21:30:49 |
![]() 23121 forum posts 1360 photos | First of three videos showing a real Brown & Sharpe one : **LINK** https://youtu.be/dSzy1dbZKPw MichaelG. |
Pete Rimmer | 28/07/2023 21:57:34 |
1486 forum posts 105 photos | A 40:1 table will work for all basic 40:1 dividing heads in terms of the mathematics. What matters is whether you have the appropriate hole count in your plate selection. Even if you don't you can easily make one by printing a paper template of your hole pattern onto a disc, centre-punching the pooints and drilling them free-hand. Any error will be divided by 40. |
bernard towers | 28/07/2023 23:55:37 |
1221 forum posts 161 photos | Surely the manufacturers of dividing heads regardless of ratio would be supplying plates that would give divisions most likely to suit the general needs of engineering dividing? |
Bazyle | 29/07/2023 00:24:42 |
![]() 6956 forum posts 229 photos | Hole counts are needed for prime numbers, but you are not going to bother with a circle of just say 7 holes. So the lowest number is eg 3x7 but it might be 2x13 and so on, picking multiples of the lowest primes. Plates often have 6 or 7 rows of holes and a set of 3 will probably give all the divisions up to 50 and lots more but with gaps in the sequence. This covers most normal work but manufacturers would have a couple more plates to give some more prime numbers covering almost everything up to 100 though they probably hardly ever got used. A larger more fully equipped machine shop would have a universal head enabling differential indexing to get those big primes, like 127 for metric conversion gears. |
DC31k | 29/07/2023 07:19:47 |
1186 forum posts 11 photos | Posted by bernard towers on 28/07/2023 23:55:37:
Surely the manufacturers of dividing heads regardless of ratio would be supplying plates that would give divisions most likely to suit the general needs of engineering dividing? They do, but the worm ratio and the number of holes in any particular circle are not independent. The (useful) number of holes depends on what prime numbers are contained within the worm ratio. Consider a 40:1 ratio and a 90:1 (or 60:1). There is a factor of 3 in these latter two ratios which is not in the former ratio, so plates supplied with the former have to provide the missing 3. |
John Haine | 29/07/2023 09:00:05 |
5563 forum posts 322 photos | Just fit a stepper motor and Ward controller and forget about plates. |
Nigel McBurney 1 | 29/07/2023 10:37:29 |
![]() 1101 forum posts 3 photos | no thanks john give me a solid worm and worm wheel any day. Most dividing practice is based on the Brown and Sharpe dividing head as they were I believe the inventor/developer of dividing and gear cuting on the universal mill,the major manufacturers used the 40:1 worm wheel and most tables in Machinerys Handbook and other literature are B & S tables. possibly the most common variation is the Myford head which uses a ratio of 60:1. B& S mounted their dividing head on the left hand end of the table,possibly because lathes had their chucks to the LH side, Cincinatti mounted theirs on the RH end of the table,it seems an unusual position but at the time of these developments and patents ,its possibly a way of avoiding patent infringement. |
John Haine | 29/07/2023 13:01:52 |
5563 forum posts 322 photos | Posted by Nigel McBurney 1 on 29/07/2023 10:37:29:
no thanks john give me a solid worm and worm wheel any day. Agreed. But drive the worm from a stepper. |
Dave Halford | 29/07/2023 14:43:20 |
2536 forum posts 24 photos | It's fair to say that some rotary tables have been supplied with bad printed dividing tables by the makers. It's also fair to suspect that the same dividing plates end up on BS0 heads. Which explains why the internet has so many tables available Personally I wouldn't trust any supplied tables and I always run a complete gear marking each position with a felt tip before fitting a cutter. It's tedious, but a lot less so than messing up a gear cut. |
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