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Source of brass treblet tubing as used for making a whistle.

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Greensands06/04/2022 18:02:25
449 forum posts
72 photos

Following upon the recommendations of LBSC and others can anyone suggest a source of brass treblet tubing as used for making a locomotive steam whistle in sizes typically from 7/16" to 5/8" diameter.

Nick Clarke 306/04/2022 18:51:53
avatar
1607 forum posts
69 photos

GLR Kennions - look for Brass tube fine series - I suspect that is what you are looking for

Bill Dawes06/04/2022 18:52:26
605 forum posts

Think I got mine from Macc Models, they do a good range of wall thicknesses and diameter.

Bill D.

Clive Brown 106/04/2022 18:57:53
1050 forum posts
56 photos

My Simplex has a whistle made from standard15mm copper pipe from a plumber's suppliers. Based on LBSC's design, works fine.

Greensands06/04/2022 19:58:03
449 forum posts
72 photos

Have just discovered that Macc Models can supply a 5/8" dia x 4.75" Lg fully made whistle complete with fittings for £15.24 which seems to be remarkedly good value for money. At that price I doubt if it is even worth considering going to the bother of making one up.

duncan webster06/04/2022 20:41:22
5307 forum posts
83 photos

I got mine at local model railway shop, very thin wall. There was an article on making whistles in ME a bit back by Bob Bramson? which was very good. I've probably got a copy somewhere

Edited By duncan webster on 06/04/2022 20:43:00

Paul Lousick06/04/2022 23:17:53
2276 forum posts
801 photos

The thinnest wall brass tube that I could find from local suppliers was 0.8mm. The tube that I used to make my whistles was bought on ebay from China and is 0.5mm thick.

whistles.jpg

Speedy Builder507/04/2022 06:36:11
2878 forum posts
248 photos

I found an old trumpet for 50 centimes at a car boot that had suffered damage when it had been driven over by a car. There was enough straight section for a couple of LBSC whistles. Have a look for wind instrument makers / repairs ??

Bob

Michael Gilligan07/04/2022 08:00:20
avatar
23121 forum posts
1360 photos

Please forgive the digression :

Curious to know a little more about Steam Whistles, I’ve just stumbled across this:

**LINK**

http://www.john-tom.com/MyPlans/Steam%20Engines/ModelEngineerSteamWhistle1952.pdf

The spirit-burner ( “ poison-gas plant  “ ) shown …

The mind boggled … but I’ve now discovered this reference:

http://ibls.org/mediawiki/index.php/Alcohol_Burner_for_Live_Steamers

MichaelG.

.

Edited the quoute to remove the  ####### auto-smiley

Edited By Michael Gilligan on 07/04/2022 08:15:01

Paul Lousick07/04/2022 09:16:44
2276 forum posts
801 photos

Michael,

A steam calliope is one of the projects on my bucket list. The whistles are simple to fabricate but have to make a separate valve for each one. Only problem is that I can't play a musical instrument.

Paul

KWIL07/04/2022 10:05:07
3681 forum posts
70 photos

Albion alloys make about every size.

www.Albionalloys.com

Nick Clarke 307/04/2022 11:35:05
avatar
1607 forum posts
69 photos

In the 40's and 50's LBSC published designs for steam toys so that people could make them in time for Christmas.

I have not seen this one before (although I have the copy of ME) but there was a steam car, a steam crane, a fire engine and a steam hammer - if not others.

duncan webster07/04/2022 14:05:26
5307 forum posts
83 photos
Posted by Paul Lousick on 07/04/2022 09:16:44:

Michael,

A steam calliope is one of the projects on my bucket list. The whistles are simple to fabricate but have to make a separate valve for each one. Only problem is that I can't play a musical instrument.

Paul

Well a calliope isn't musical, so no problem

Bill Davies 209/04/2022 10:12:25
357 forum posts
13 photos

Unless it is... Calliope

Choose your muse!

Greensands17/04/2022 16:53:28
449 forum posts
72 photos

Hi - I am not having much luck making up a whistle from 15mm o/d copper tubing, the last attempt being ruined during the final brazing process which has made me query the need to use silver solder with its attendant risks of distortion which is what has just happen with me. Given that it will be a steam operated whistle is it essential to use silver solder for this operation or are there other methods of available? All suggestions most welcomed.

Richard S217/04/2022 18:37:32
avatar
237 forum posts
135 photos

I have found K&S range to be of good quality tubing for many years. Thin wall of 0.014". Sizing enables slide fit in next size up.

A link for you to peruse- TUBING. Presume you are in UK?.

Speedy Builder517/04/2022 18:57:12
2878 forum posts
248 photos

I think that copper would absorb much of the "chime" from the whistle. As for silver solder, use the smallest diameter rod possible - you only need a smidge of solder.

bernard towers17/04/2022 20:22:16
1221 forum posts
161 photos

I don't really understand about the distortion being blamed on the silver solder, I do quite a bit of silver soldering and have not come across this. Your choice of material may be part of your problem as straight after soldering it would be fully annealed and given the gauge and the cut out I would imagine it would be prone to be easily damaged.

Paul Lousick18/04/2022 01:05:41
2276 forum posts
801 photos

My whistle material is brass and are made by mounting the tube in a jig and milling the cut-out. (copper is too soft and will not "ring" like hard brass). Then silver soldering a disc into the tube using 45% silver solder which comes in 1.5mm dia sticks and seems to flow better than the normal plummers grade. The whistle base is soft soldered (the contact area is large and melts at a lower temperature).  The cut-out extends below the disk to prevent the silver solder running all of the way around and closing off the gap for steam flow.  The base extension supports the tube and compensates for the whistle mouth cut-out.

whistle fabrication.jpg

 

Edited By Paul Lousick on 18/04/2022 01:15:19

Greensands18/04/2022 15:50:27
449 forum posts
72 photos

Paul - I have noted you method of manufacture and have ordered up some 19/32 dia brass tube for the next attempt. Any thoughts on using Comsol high temperature soft solder as a possible alternative to silver soldering the disc in place?

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