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portable LED floodlight , power source ?

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Hacksaw24/10/2019 20:55:42
474 forum posts
202 photos

Evening gents . A couple of years ago i bought 2 of those yellow portable rechargeable led work lights . A cheap one from Screwfix , and a fifty quid one from the newly opened Led lighting shop.. Guess which one still works ? Yep ,the cheap one !! The other one doesn't charge properly , or runs out of juice quickly anyway.. So rather than chucking it away , and assuming the "bulb" is ok , I thought maybe i could run it on a cable, to another battery ..but what voltage ? About 3v innit for leds ?? After a little dismantling , there's a circuit board in it too. surprise

There's a red wire and a black going to the "bulb" , but connecting them to two AA cells doesn't make it work !! ? Does it need "special electric" from that board bit ? I'll take some photos in a minute .

 

Edited By Hacksaw on 24/10/2019 21:15:46

Hacksaw24/10/2019 21:00:58
474 forum posts
202 photos

tesco nos 001.jpg

tesco nos 002.jpg

Michael Briggs24/10/2019 21:15:06
221 forum posts
12 photos

If possible I would put it back together with the original electronics and measure the operating voltage. Alternatively connect a variable voltage power supply and increase the voltage to an acceptable level of brightness, taking care not to cook it. Michael

roy entwistle24/10/2019 21:30:03
1716 forum posts

What is the voltage of the rechargeable battery ? Or what is the rechargeable battery ?

Roy

Nigel Graham 224/10/2019 21:30:21
3293 forum posts
112 photos

Having opened the thing up, does the battery not tell you the voltage on its own label?

Neil Wyatt24/10/2019 21:57:30
avatar
19226 forum posts
749 photos
86 articles
Posted by Hacksaw on 24/10/2019 20:55:42:

Evening gents . A couple of years ago i bought 2 of those yellow portable rechargeable led work lights . A cheap one from Screwfix , and a fifty quid one from the newly opened Led lighting shop.. Guess which one still works ? Yep ,the cheap one !! The other one doesn't charge properly , or runs out of juice quickly anyway.. So rather than chucking it away , and assuming the "bulb" is ok , I thought maybe i could run it on a cable, to another battery ..but what voltage ? About 3v innit for leds ?? After a little dismantling , there's a circuit board in it too. surprise

There's a red wire and a black going to the "bulb" , but connecting them to two AA cells doesn't make it work !! ? Does it need "special electric" from that board bit ? I'll take some photos in a minute .

Edited By Hacksaw on 24/10/2019 21:15:46

Closer to 4V for white leds, so three AAs. I've found a 4.2V lithium battery pack from an old phone works OK and has excess discharge protection.

Neil

Hacksaw24/10/2019 22:14:38
474 forum posts
202 photos

I took it apart a while ago..having had a rummage i've found the battery ..cells are 3.7v ,i don,t know if they are in parallel or series ...and it unwrapping it reveals yet another i.c.!

tesco nos 004.jpg

 

tesco nos 005.jpg

 

tesco nos 006.jpg

And the other end !   

tesco nos 007.jpg

Edited By Hacksaw on 24/10/2019 22:17:22

Edited By Hacksaw on 24/10/2019 22:24:58

old mart24/10/2019 22:15:59
4655 forum posts
304 photos

Lidl have recently had two of these for sale, one battery and one mains, I bought the mains one, it was £14.99, I think the battery one was more. The mains one has 1500 lumens@ 20W and is intended for a security light, it comes with a remote control programmer. I intend to use it as a light for the mill, on an adjustable arm.

Those 18650 lithium cells are easy to get hold of if you need some.

Edited By old mart on 24/10/2019 22:18:34

duncan webster24/10/2019 22:25:57
5307 forum posts
83 photos

Looks like series connection to me so you have 4*3.7 = 14.8v. The circuit board(s) probably deliver a constant (switch mode) current, connecting 14.8v direct to an LED without a series dropper resistor would release the magic smoke. You could try connecting the wires which now go to the batteries to a car battery, if it then works you have duff batteries, if not you have a duff circuit board. Both are repairable, but is it worth it? Make sure it is connected the right way round

Hacksaw24/10/2019 22:31:55
474 forum posts
202 photos

They are bright , no doubt about it , but it's a horrible cold light .. The warm white gu10 led in my kitchen is a much nicer light . I want ideally , to have it on a lead , with croc clips to attach to a 12v lead acid , Just not sure what voltage the bulb would be ..I didn't want to pop it trying !

Lainchy24/10/2019 22:32:24
avatar
273 forum posts
103 photos

Those are 18650 cells. eBay job, but buy the best ones you can. Should be an easy repair

Frances IoM24/10/2019 22:42:55
1395 forum posts
30 photos
LEDs are current driven (+ need a limiter unless you like a well lit but very fast puff of smoke) unlike old tungsten wire bulbs which are voltage driven - those LEDs marked as 12V etc for in-car use have an internal current limiter - likewise LION cells are relatively cheap but can(ie usually will) explode + catch fire if charged in wrong way (that's the function of the circuits seen on the board - it measures voltage of cell + adjusts charging as appropriate) - shorting the cell is an extreme fire risk unless the cell has an inbuilt circuit to limit output current
Paul Lousick24/10/2019 22:44:56
2276 forum posts
801 photos

The light looks similar to the one which I have. Label on the back says that it has a 8800 maH, Lithium-ion battery and the charging input is 8.4VDC, 1000mA

Paul

light 1.jpglight 2.jpg

Hacksaw24/10/2019 22:46:14
474 forum posts
202 photos

But the light only runs for an hour or so on the cells and then it's 8 hrs charge ! A 12 v lead acid would run it for ages.. enlightened

Hacksaw24/10/2019 23:08:50
474 forum posts
202 photos

M.B , D.W . and F .I. thanks for the info on the constant current requirement .. yes

 

I have , (by re - using the circuit board bit ) and reconnecting the wires , hooked it up to a 16v drill battery ....And it works !! laugh .. And the drill battery recharges in only an hour !

 

I've chucked the old battery pack on the bonfire...as its nearly Guy Fawkes night anywaydevil

Edited By Hacksaw on 24/10/2019 23:11:17

Edited By Hacksaw on 24/10/2019 23:12:21

duncan webster24/10/2019 23:19:17
5307 forum posts
83 photos

Glad it's fixed, but i'd take the old ones off the bonfire if I were you, one of those going off with a bang could take your eye out, and the contents are probably most unpleasant

Meunier25/10/2019 20:01:03
448 forum posts
8 photos
Posted by duncan webster on 24/10/2019 23:19:17:

Glad it's fixed, but i'd take the old ones off the bonfire if I were you, one of those going off with a bang could take your eye out, and the contents are probably most unpleasant

+1 and while the 'nominal working voltage" is 3.7V (minimum discharge voltage ) the fully charged voltage is 4.2V
DaveD

Meunier25/10/2019 20:04:50
448 forum posts
8 photos
double post - finger trouble

Edited By Meunier on 25/10/2019 20:05:32

Hacksaw26/10/2019 17:07:19
474 forum posts
202 photos

Thanks chaps , i know you'd have milled out a perfect flange to slide and lock the battery pack on .

I'm a cowboy, so i made it from wood, polymorph ,banana skins and bogies...but it works cheeky tesco nos 010.jpg

tesco nos 011.jpg

tesco nos 012.jpg

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