How much is too much?
Raymond Anderson | 27/04/2016 11:00:53 |
![]() 785 forum posts 152 photos | Got some free time just now, so have fired of an e-mail to Regofix and Sandvik Coromant as regards the holding power of a collet when closed down to the lower end of it's range. Will post the answer once it's received. |
Raymond Anderson | 28/04/2016 12:56:02 |
![]() 785 forum posts 152 photos | Today at 10:59
Hi Raymond,
We recommend to each clamping diameter in an ER collet a certain tightening torque. It depends on nut type and also on diameter, you like to clamp. The tightening torque is higher than the transferable torque. You see that the recommend tightening torque for Ø 11.50 mm is the same as for Ø 12.00 mm. Finally the transferable torque is the same.
I hope that the answer helped.
Best regards, Michael Mies Area Sales Manager REGO-FIX AG Obermattweg 60 / 4456 Tenniken / Switzerland P +41 61 976 1456 / [email protected] As Promised here is the info regarding the grip through the range of each collet. Although I have only posted 1 reply here, ALL manufacturers contacted agreed the the torque is reduced at the lower end of each collets capacity. By how much is governed by many things. ie Ø, tightening torque, quality of holder and collets. High quality holders, collets, and closers suffer much less than low quality ones. Finally, all makers I have contacted [Kennametal, Sandvik Coromant, Rohm, Regofix, Royal, Fahrion and Big Kaiser [I think thats them all ] have all taken the trouble to reply and explain things in detail often attaching some pdf's and that, from big high class firms, to a "hobby user " is great service . I was originally thinking nah,, none of these firm will reply welll how wrong I was. High class products and high class service. |
Ajohnw | 28/04/2016 13:15:25 |
3631 forum posts 160 photos | Just an observation. I have yet to see a tolerance on the bore of an er collet and if there was where would we obtain the cutter that was an exact fit in it ? John - |
Raymond Anderson | 28/04/2016 13:52:36 |
![]() 785 forum posts 152 photos | Can't answer that, but for instance 16mmØ shank would never be dead nuts on 16mm It would be under [something like 15.997] never over. So me thinks a 16/15mm collet would be a few µ over the 16. or they may even be toleranced from the lower Ø. I have no idea on that. But later on I am going to insert a carbide bar that I had specially made,into a 20 Ø ER32 and see how much [if any] it expands the collet. The bar in question is 19.998 Ø |
Andrew Johnston | 29/04/2016 08:39:28 |
![]() 7061 forum posts 719 photos | Raymond: Thanks for taking the time and trouble to get this information from the manufacturers. Most interesting, and I've certainly learnt a lot. Andrew |
Raymond Anderson | 29/04/2016 09:49:32 |
![]() 785 forum posts 152 photos | Hi Andrew, No problem, I too have found it very interesting and infomative. It just goes to show how [ when using top class ER collet chucks ,collets and closers ] just how accurate the system is. The TIR figures that one can look forward to seeing are superb. Iv'e always been a fan of the ER system even for workholding, although im not blind to the fact that there are collet systems that are better for that aspect. The biggest bugbear I have with it from a "workholding" aspect is it's not very good at short length parts [parts always must be inserted at least 2/3ds of the collet length] although that can be solved by turning a plug the same Ø as the part. Its just not very convenient. I am now going to try and find out the " bore tolerance " to try and answer John's query. cheers |
Neil Wyatt | 29/04/2016 10:17:16 |
![]() 19226 forum posts 749 photos 86 articles | In my experience ER collets are a 'push fit' on cutters with the matching nominal diameter. Given the inherent flexibility of the collet, I would be surprised if they are toleranced to be bored oversize. It will be interesting to see what you find.
Perhaps a short article for MEW summarising all this information could be a useful outcome of this thread? Neil |
Martin Connelly | 29/04/2016 10:56:10 |
![]() 2549 forum posts 235 photos | Tormach have investigated pull out values for collets. Their report is useful reading for anyone using collets. The important point for this thread is suitable lubrication on the correct surfaces. I wonder how many of these run out checks are being carried out with suitably lubricated surfaces. It may make a difference to the TIR values. It would be a good subject to include if an article is written for MEW as suggested by Neil. Martin |
Raymond Anderson | 01/05/2016 10:24:04 |
![]() 785 forum posts 152 photos | Hi Folks, I could put the pdf of the ISO 15488 / Din 4699 into a album but i'm not sure how. So in answer to Ajohnw's question re bore tolerance,, The bore of an ER collet is to H7 tolerance. Also as an aside, you can also get "ETS " collets which fit into an ER chuck, but use a different closing nut [same threads obviously ] The accuracy is slightly better than ER collets cheers. |
Michael Gilligan | 01/05/2016 10:35:06 |
![]() 23121 forum posts 1360 photos | Posted by Raymond Anderson on 01/05/2016 10:24:04:
Hi Folks, I could put the pdf of the ISO 15488 / Din 4699 into a album but i'm not sure how. . Raymond, Regrettably ... We mere mortals can't post pdf on this site. MichaelG. |
Raymond Anderson | 01/05/2016 10:50:40 |
![]() 785 forum posts 152 photos | Would there be any way I can post it ,as it is a very interesting document and details lots of good info as regards testing. Taking numerous photos does not seem like a very efficient way of doing it [if indeed it is possible ]. |
Russell Eberhardt | 01/05/2016 11:31:38 |
![]() 2785 forum posts 87 photos | Put it on a cloud server such as Dropbox and post a public link here. Russell. |
Raymond Anderson | 01/05/2016 14:07:49 |
![]() 785 forum posts 152 photos | Hi Russell, Went to the Dropbox website, and even for a free 30 day trial they want credit card details,which , im not happy about giving [ not for a "free " trial anyway.] Cheers. |
Roderick Jenkins | 01/05/2016 15:06:00 |
![]() 2376 forum posts 800 photos | Google search first result seems to send you to the business site: Try this **LINK** Rod |
Raymond Anderson | 01/05/2016 15:27:20 |
![]() 785 forum posts 152 photos | Many thanks Rod, I have now downloaded "Dropbox " and put the PDF into my box Can anyone tell me how to post a link to the box, on here ? Thanks. |
Raymond Anderson | 01/05/2016 15:31:55 |
![]() 785 forum posts 152 photos | https://www.dropbox.com/s/bhbzbp74byr9zan/standard2841.pdf?dl=0 I think I have managed to figure it out. |
Raymond Anderson | 01/05/2016 15:35:51 |
![]() 785 forum posts 152 photos | Seems to work ok, but you have to copy first. So it's not the type of ink that you simply click on. I must still be missing something. But at least it works. |
Michael Gilligan | 01/05/2016 15:41:46 |
![]() 23121 forum posts 1360 photos | Try this, Raymond MichaelG. |
Roderick Jenkins | 01/05/2016 15:42:46 |
![]() 2376 forum posts 800 photos | Click on the globe-with-chain symbol then paste the link into the pop up box Thanks for the data. Rod |
Raymond Anderson | 01/05/2016 15:47:51 |
![]() 785 forum posts 152 photos | Hi Michael, thanks for that works perfectly Cheers. |
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