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Variable rpm control for watchmakers lathe

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Henry Rancourt19/03/2021 03:51:17
20 forum posts
47 photos

Is there a variable rpm speed controller, that can be used to control watchmakers lathe ac motor, that uses a knob instead of a foot pedal?

not done it yet19/03/2021 06:48:13
7517 forum posts
20 photos

I expect you don’t actually need one, per se. Simply replace the foot pedal with a suitable rotary potentiometer?

Edited By not done it yet on 19/03/2021 06:50:23

Speedy Builder519/03/2021 07:05:27
2878 forum posts
248 photos

I have just taken a foot controller of a sewing machine to pieces. Basically, its a pile of 1/2" diameter discs (carbon like) stacked on top of each other contained by a sturdy ceramic block. When the discs have no pressure on them, no current flows through the pile. Increasing the pressure on the pile increases the speed of the AC motor (This is intuitively wrong ?). This arrangement could be converted to a knob type basis I suppose.

Michael Gilligan19/03/2021 07:35:14
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23121 forum posts
1360 photos
Posted by Henry Rancourt on 19/03/2021 03:51:17:

Is there a variable rpm speed controller, that can be used to control watchmakers lathe ac motor, that uses a knob instead of a foot pedal?jj

.

The once-very-popular ‘Drill Speed Controller’ should do the job nicely ... early versions used SCR devices and were only half wave, but the later ones used Triacs and ‘zero crossing point’ circuitry: These should give smooth and interference-free control.

If you want to build one: There should be plenty of designs available.

MichaelG.

.

A very quick Google search : http://www.google.co.uk/search?q=triac+drill+speed+controller+schematic

Edited By Michael Gilligan on 19/03/2021 07:42:37

John Haine19/03/2021 07:41:24
5563 forum posts
322 photos

Henry, when you say ac motor, what type? Does it have brushes?

SillyOldDuffer19/03/2021 07:57:41
10668 forum posts
2415 photos
Posted by John Haine on 19/03/2021 07:41:24:

Henry, when you say ac motor, what type? Does it have brushes?

+1. The answer the Henry's question is almost certainly yes, but the type of controller needed depends on the sort of AC motor fitted. Most likely it's a Universal with a rheostat foot pedal as fitted to older sewing machines, but it may not be.

Any information on the motor plate? A picture of the motor and the foot-pedal might identify it. Brushes are a good clue!

Dave

Michael Gilligan19/03/2021 08:05:32
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23121 forum posts
1360 photos

.

Mea Culpa ... I assumed it to be the classic ‘Sewing Machine Motor’ implementation.

blush MichaelG.

Oily Rag19/03/2021 09:11:36
avatar
550 forum posts
190 photos
Posted by Speedy Builder5 on 19/03/2021 07:05:27:

I have just taken a foot controller of a sewing machine to pieces. Basically, its a pile of 1/2" diameter discs (carbon like) stacked on top of each other contained by a sturdy ceramic block. When the discs have no pressure on them, no current flows through the pile. Increasing the pressure on the pile increases the speed of the AC motor (This is intuitively wrong ?). This arrangement could be converted to a knob type basis I suppose.

Aha! The ever rare 'Zambesi Pile' - an early form of variable resistor. Used in large form for a high amperage battery test system. I've got one of these buried in my shed which is capable of loading a 500 amp car battery to test the plate condition. Glows red and sparks inside when you 'load' the battery with the big screw on the front of it. Must admit I had never realised sewing machine motors were controlled by these but can see the potential.

Martin

Dave S19/03/2021 09:28:34
433 forum posts
95 photos

I have a VFD and induction motor on my watchmakers lathe. The control box has speed pot and jog functions, plus reverse. I called Newton Tesla and spoke to them - they put together a set - watchmakers lathes requirements being a bit different to a larger bench lathe.

Dave

john fletcher 119/03/2021 10:58:43
893 forum posts

In September 1980 issue of ETI magazine there was an article on an electronic speed controller for an electric drill using a Triac. I think this would do the job for you. As ETI is no longer with us, I think I will be OK sending you a copy, as an attachment to an email. Please send me a PM with your email address. John

John Rudd19/03/2021 12:32:27
1479 forum posts
1 photos

John Fletcher, pm sent...please.

Peter Cook 619/03/2021 13:08:28
462 forum posts
113 photos

My watchmakers lathe is driven by a simple sewing machine "universal" motor.

I implemented a speed controller to replace the crude foot switch (3 speeds and off*) using a standard 400W lighting dimmer switch. It was very cheap from fleabay and works fine.

 

* The three speeds were full power, half wave rectified and half wave rectified with series resistor. The pedal applied power then  shorted out (in sequence) the resistor then the diode.

Edited By Peter Cook 6 on 19/03/2021 13:13:30

noel shelley19/03/2021 13:19:46
2308 forum posts
33 photos

If a universal(brush type) motor then a speed controller from an old vacuum cleaner will work or as said by Peter a 3 0r 4 hundred watt light controller will work and very cheap. Noel.

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