Lee Jones 6 | 22/05/2020 07:53:30 |
258 forum posts 125 photos | Probably a little adventurous for someone at my level, but I do so like a challenge. From back to front;
Part milled to size: Tool holding slot being milled with a 10mm 2-flute Carbide titanium nitride (TIN) coated HSS cutter: Edited By Lee Jones 6 on 22/05/2020 07:53:50 |
Lee Jones 6 | 22/05/2020 07:57:56 |
258 forum posts 125 photos | Bump in the road. Looks like the cutter was pulled into the work on the last pass. Typical! Multiple failings on my part:
Discussion HERE. Edited By Lee Jones 6 on 22/05/2020 07:58:42 |
Lee Jones 6 | 22/05/2020 08:00:29 |
258 forum posts 125 photos | Marking out for the 'V' slots. Discussion for cutting the slots HERE. |
Lee Jones 6 | 22/05/2020 08:17:19 |
258 forum posts 125 photos | Tilting the head (first time I did this). As you can see, I do not have an accurate way of measuring angles. Plan for [Project 86] is a Sine Bar/Plate. First cut: One side done (look under the OEM Part): Both sides done (looks okay to me): Offering up to the tool holder. Can't see how it fits until we mill part of the 'T' slot out.
Edited By Lee Jones 6 on 22/05/2020 08:24:15 |
Lee Jones 6 | 22/05/2020 08:21:14 |
258 forum posts 125 photos | Tramming the head back in to 0° (vertical): How does 0.1mm over 480mm sound? So 1mm over 4800mm (4.8m)? |
thaiguzzi | 22/05/2020 11:15:15 |
![]() 704 forum posts 131 photos | After making the first one successfully, will you be making them in a gang of 3,4,5? Much quicker, then saw off to length/width. Looks like a good start so far. |
Lee Jones 6 | 22/05/2020 11:34:36 |
258 forum posts 125 photos | Yes, that is the plan. I can squeeze 4 in if I do it this way. However, I'd really like to be able to cut the 45 degree 'v' slots on the X, then I could cut more at a time. Still haven't figured out a way to do that yet. |
JasonB | 22/05/2020 12:43:18 |
![]() 25215 forum posts 3105 photos 1 articles | Posted by Lee Jones 6 on 22/05/2020 08:21:14:
How does 0.1mm over 480mm sound? As nobody else has answered from last night I get about 1/10th of that in X&Y eg 0.003mm in 140mm on a Chinese machine. |
Lee Jones 6 | 22/05/2020 12:48:42 |
258 forum posts 125 photos | Posted by JasonB on 22/05/2020 12:43:18:
Posted by Lee Jones 6 on 22/05/2020 08:21:14:
How does 0.1mm over 480mm sound? As nobody else has answered from last night I get about 1/10th of that in X&Y eg 0.003mm in 140mm on a Chinese machine. I'll go beat it a few more times with a rubber mallet. It was dialed in until I bolted the head down. |
JasonB | 22/05/2020 13:12:50 |
![]() 25215 forum posts 3105 photos 1 articles | You just need to see how much it moves when you tighten it down and then set it to compensate. |
David George 1 | 22/05/2020 13:46:15 |
![]() 2110 forum posts 565 photos | This is a drawing of a standard toolpost using a screw with a plain shank to check sizes from to make sure that the clamp mechanism works the same on all replacement pieces.
David |
Lee Jones 6 | 22/05/2020 14:12:36 |
258 forum posts 125 photos | Sorry David, I'm not sure I understand. NB: This is the smaller T0 size holder, right? |
KWIL | 22/05/2020 14:45:26 |
3681 forum posts 70 photos | Lee, Congratulations on having a go, that's the way to learn. I am not trying to belittle your efforts but manual marking out will not be accurate enough. The 45 degree must be correct, all 4 faces of the Vs need to be in contact, the distance betwen them must be spot on. I have made several for special applications but then my machines have all got DRO facilities. It is unlikely you will be able to file and fit with sufficient accuracy, but you can always try.
Good luck |
KWIL | 22/05/2020 15:04:14 |
3681 forum posts 70 photos | Lee, Special application as mentioned. Variable angle screw cutting insert holder.
Edited By KWIL on 22/05/2020 15:08:14 |
Lee Jones 6 | 22/05/2020 15:08:51 |
258 forum posts 125 photos | What was your method for cutting the 'v's? |
KWIL | 22/05/2020 15:53:39 |
3681 forum posts 70 photos | Block accurately set up at 45 degrees and left fixed for both Vs. Checked with DRO system (ie slope is 1 in 1). One V cut with mill, then vertical and horizontal off sets for the next V (also read from DRO). Second V cut. |
Lee Jones 6 | 22/05/2020 17:11:10 |
258 forum posts 125 photos | Apologies Ken, but what is 'block'? Don't suppose you took a picture? |
JasonB | 22/05/2020 18:35:31 |
![]() 25215 forum posts 3105 photos 1 articles | Block of metal you are making the holder from. Maybe quill could elaborate on his holding methods. |
Lee Jones 6 | 22/05/2020 18:37:46 |
258 forum posts 125 photos | Ah, I thought 'block' was the holding method (like 'v' block). Thanks for clarifying. Yes, that's what I'm after. How did you mount it at 45 degrees? |
Martin Connelly | 22/05/2020 18:58:38 |
![]() 2549 forum posts 235 photos | Lee, did you see this by John Baron on the Cutting a 45 degree V thread page 1? There was also a suggestion somewhere to cut a narrow slot first then cut the vee. This is how some of the purchased ones I have had their vees cut (the slot that is, not the 45 degree cutter part). Martin C Hi Lee, Guys, Whilst your picture shows one way of getting a 45 degree angle, its not a good way of holding work for milling. My recommendation would be to buy a proper inverted cutter and secure the work to the mill table properly. At a pinch you could use a 45 degree HSS or carbide countersink and take it easy with the cut.
Edited By John Baron on 20/05/2020 14:58:32 |
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