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Boxford Model C leadscrew half-nuts

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William Chitham03/04/2021 16:08:34
156 forum posts
56 photos

I watched that video too - and was about to comment on it after responding to everyone's replies. Yes, it's a good video and is making me feel more confident about this as a solution. Didn't he use epoxy to fix the sleeve?

Haven't got there yet, now you've spoiled the ending! Boxford nuts might be more awkward to set up for the boring operation because of the levers but I think the the overall process looks very convincing. It might be handy to have a stub of leadscrew to help centre the nuts for boring.

W.

AJAX03/04/2021 16:08:55
433 forum posts
42 photos
Posted by Howard Lewis on 03/04/2021 16:04:24:

Have you checked that the two half nuts are allowed to engage fully? If not, the wear rate would be increased.

If movement is restricted the internal threads will not engage the Leadscrew sufficiently.

So is there any means of adjustment, or facility to increase engagement? Could the heel on each of the two halves be fouling before full engagement?

Howard

Howard,

I don't see any means of adjustment. In an earlier reply I mentioned seeing a YouTube video where someone bodged (I mean REALLY bodged) such an adjustment with a blob of weld on one of the locating pins.

AJAX03/04/2021 16:12:37
433 forum posts
42 photos
Posted by William Chitham on 03/04/2021 16:08:34:

I watched that video too - and was about to comment on it after responding to everyone's replies. Yes, it's a good video and is making me feel more confident about this as a solution. Didn't he use epoxy to fix the sleeve?

Haven't got there yet, now you've spoiled the ending! Boxford nuts might be more awkward to set up for the boring operation because of the levers but I think the the overall process looks very convincing. It might be handy to have a stub of leadscrew to help centre the nuts for boring.

W.

Each nut/arm has two removable pins that could aid with work holding in a jig. They also have a machined face. I think holding the work securely for boring is totally doable, just a bit time consuming for a one-off job. My greater concern is there is not much "meat" (as mentioned by another poster) to remove for a sleeve.

Howard Lewis03/04/2021 16:20:15
7227 forum posts
21 photos

It would be too much to hope that the pins are eccentric to enable the arms to be adjusted?

If the two arms are going to be machined, (to remove the worn half nuts and then to bore / screwcut / tap the replacements ), they will probably need to be separated by a spacer, to simulate the fully engaged position.

If you want to Tap the thread, Tracy Tools may be able to supply a Tap, but it will be a high cost per thread, unless you want to make a business, or a habit of the operation.

Howardl

William Chitham03/04/2021 16:23:35
156 forum posts
56 photos

My greater concern is there is not much "meat" (as mentioned by another poster) to remove for a sleeve.

I'll bet there's enough! Looking at your first photo it is odd how the wear looks heavily skewed towards the bed side as if the nuts are not on the centreline of the screw. I'd say that whether you repair these or replace them you might need to do some fettling to line them up nicely.

W.

AJAX03/04/2021 16:25:23
433 forum posts
42 photos
Posted by Howard Lewis on 03/04/2021 16:20:15:

It would be too much to hope that the pins are eccentric to enable the arms to be adjusted?

If the two arms are going to be machined, (to remove the worn half nuts and then to bore / screwcut / tap the replacements ), they will probably need to be separated by a spacer, to simulate the fully engaged position.

If you want to Tap the thread, Tracy Tools may be able to supply a Tap, but it will be a high cost per thread, unless you want to make a business, or a habit of the operation.

Howardl

Yes, they will need to be spaced. When placed flush with each other they form something close to an ellipse.

I'm assuming this job will be a one off. If it works once it will see me out, so I'd rather not pay for the tap.

AJAX03/04/2021 16:43:23
433 forum posts
42 photos

Whilst I'm not convinced I want or need a tap, I decided to have a look online to see what's available.

I found this:

ACME3/4-8 Right Hand tap Trapezoidal thread tap ACME 3/4"-8

but now I'm confused. Aren't acme (29 degrees) and trapezoidal (30 degrees) threads different? Admittedly this was found on a less than reliable auction site.

not done it yet03/04/2021 16:53:13
7517 forum posts
20 photos

Both ACME (imperial) and trapezoidal (metric term) are trapezoidal in thread form. Just different by one degree as stated and, of course, in dimensions - they are either of imperial or metric description (diameter and tpi or pitch).

Edited By not done it yet on 03/04/2021 16:54:42

old mart03/04/2021 17:05:21
4655 forum posts
304 photos
Posted by AJAX on 03/04/2021 16:05:14:

This US supplier stocks acme sleeve nuts with left and right hand threads. It would save some work. Shame they aren't in the UK.

https://www.roton.com/product/acme-bronze-sleeve-nut-left-89682/

They do have a phone number for outside the States callers, so there is a chance they might send things to the UK.

There is a supplier of ACME threaded rod and nuts on ebay, the shipping costs are high, but they don't seem to do 3/4-8 ACME. It might be worth getting in touch with them, though.

David Caunt03/04/2021 17:45:14
avatar
110 forum posts
40 photos

"Both sides appear to be engaging "fully" (in as much as their worn state allows) but the sawtooth effect of the wear allows them to rise and jump the next thread, if that makes any sense."

Surely if they can rise and jump the next thread then they are not being properly held in the connected position.

The fact that the engagement lever is up when they are engaged must mean unless there is a positive lock somehow the weight of the engagement lever will help them open.

Before doing anything more surely the operating cam etc must be checked thoroughly.

Michael Gilligan03/04/2021 17:58:42
avatar
23121 forum posts
1360 photos
Posted by AJAX on 03/04/2021 16:43:23:

Whilst I'm not convinced I want or need a tap, I decided to have a look online to see what's available.

I found this:

ACME3/4-8 Right Hand tap Trapezoidal thread tap ACME 3/4"-8

but now I'm confused. Aren't acme (29 degrees) and trapezoidal (30 degrees) threads different? Admittedly this was found on a less than reliable auction site.

.

Strangely [but pedantically correct] 29 degrees is a perfectly valid angle for a trapezoid

It's just that those continental chappies have adopted the term Trapezoidal for a particular shape of Isosceles Trapezoid with 30 degree slopes.

... What you would end-up being sold, however, is anyone's guess.

MichaelG.

.

Ref. https://www.splashlearn.com/math-vocabulary/geometry/trapezoid

Edited By Michael Gilligan on 03/04/2021 18:00:47

Speedy Builder503/04/2021 19:44:29
2878 forum posts
248 photos

just a general comment about the video. When cutting external threads, the school of thought is to set the top slide at 1/2 the thread angle, and here we have an ACME thread plunged in normal to the thread axis. Is that special to ACME threads ?

Bob

old mart03/04/2021 19:50:06
4655 forum posts
304 photos

Its very bad practice to mix ACME with trapezoidal, I would also be suspicious when a vendor mixes them up.

Michael Gilligan03/04/2021 20:37:12
avatar
23121 forum posts
1360 photos
Posted by old mart on 03/04/2021 19:50:06:

Its very bad practice to mix ACME with trapezoidal, I would also be suspicious when a vendor mixes them up.

.

dont know

I thought I had explained ... ACME is trapezoidal in form ... it’s just not a Metric ‘Trapezoidal’ thread.

If you don’t believe me, try this: **LINK**

https://en.wikipedia.org/wiki/Trapezoidal_thread_form

MichaelG.

Bazyle03/04/2021 21:29:56
avatar
6956 forum posts
229 photos
Posted by Speedy Builder5 on 03/04/2021 19:44:29:

just a general comment about the video. When cutting external threads, the school of thought is to set the top slide at 1/2 the thread angle, and here we have an ACME thread plunged in normal to the thread axis. Is that special to ACME threads ?

Bob

try drawing it on paper and you will see that teh angled approach doesn't provide the same advantage on this sort of thread.

old mart04/04/2021 20:15:25
4655 forum posts
304 photos

AJAX, your thought on the solution in your first post are sound. Removing the thread, plus enough wall thickness from the existing nuts and then fixing a thin wall inlay with the new thread is similar to my nut on the museums Smart & Brown model A. That design uses a single nut and a plain backing pad. The old nut was a large piece of metal, and I elected to set it up on a faceplate and bore out the threads. First I made a centring plug. I turned the plug until it fitted the core of the worn thread. The other end of the plug was turned to fit in the tailstock. With the plug up against the faceplate, the old nut could be clamped in place. The threads were bored out and the diameter carefully increased until the new nut od fitted it. The parts were tinned with soft solder and then fitted together. S & B use a 1" x 5 ACME thread which I singlepointed before the lathe was dismantled.

_igp2132.jpg

old mart04/04/2021 21:10:14
4655 forum posts
304 photos

As already mentioned, with a pair of opposed half nuts, they have to be aligned axially with the leadscrew to work. I would solder the first in place, and then mark the second before soldering it, maybe even cutting the end to match the end of the housing. A lot of fitting and thinking is involved. This would be easier if the second was glued in place to find its own alignment.

Edited By old mart on 04/04/2021 21:12:40

AJAX05/04/2021 12:41:41
433 forum posts
42 photos
Posted by old mart on 04/04/2021 20:15:25:

AJAX, your thought on the solution in your first post are sound. Removing the thread, plus enough wall thickness from the existing nuts and then fixing a thin wall inlay with the new thread is similar to my nut on the museums Smart & Brown model A. That design uses a single nut and a plain backing pad. The old nut was a large piece of metal, and I elected to set it up on a faceplate and bore out the threads. First I made a centring plug. I turned the plug until it fitted the core of the worn thread. The other end of the plug was turned to fit in the tailstock. With the plug up against the faceplate, the old nut could be clamped in place. The threads were bored out and the diameter carefully increased until the new nut od fitted it. The parts were tinned with soft solder and then fitted together. S & B use a 1" x 5 ACME thread which I singlepointed before the lathe was dismantled.

_igp2132.jpg

That looks like very nice work - well done.

AJAX05/04/2021 12:47:13
433 forum posts
42 photos

Well I've surprised myself and found a very simple fix for this problem. As has been noted previously, there is no way to adjust the half nuts for wear and position apart from opening/closing with the engagement lever. So it dawned on me that all I had to do was replace the pivot bolts (a type of two-step shoulder screw) with an eccentric version. I tried and sure enough it now works perfectly. Admittedly the half nuts are still worn but at present they are not slipping and this is an incredibly easy fix that anyone should be able to reproduce. I posted a video in case none of this makes sense.

Edited By AJAX on 05/04/2021 12:48:20

AJAX05/04/2021 12:54:12
433 forum posts
42 photos

The other thing I should mention is that whilst looking for a fix I realised that some models of Boxford, Southbend and Hercus lathes apparently share the same half nuts. New spare half nuts for Hercus lathes are available to purchase from Australia for 138 AUD (about £75) and the supplier I found will ship to the UK.

I was offered a set of secondhand half nuts online - no price was mentioned - but the seller has gone quiet since I mentioned new ones can be found for £75. Whilst it may not apply to this seller, I have noticed some astronomical prices being asked for parts from lathes being broken for spares.

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