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Belt Up

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Journeyman02/06/2020 09:48:27
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1257 forum posts
264 photos
Posted by Mike London on 02/06/2020 09:30:06:

If you look at any belt sander / linisher you will see a crowned pulley...

Only if it is a good quality one! Mine definitely hasn't:-

roller.jpg

In fact the whole thing is a lesson in mediocre engineering (see my review BDS 460 Belt Sander).

John

JasonB02/06/2020 10:20:40
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25215 forum posts
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1 articles

I've not noticed a crown on my belt sanders, maybe it's due to them all having tracking adjustment.

Simon Williams 302/06/2020 10:46:40
728 forum posts
90 photos

If you had a crown on your belt sander pulley the belt wouldn't run flat. Hence it needs (the added complication of) a tracking adjustment.

Rgds Simon

Mick B102/06/2020 12:49:32
2444 forum posts
139 photos
Posted by Simon Williams 3 on 02/06/2020 10:46:40:

If you had a crown on your belt sander pulley the belt wouldn't run flat. Hence it needs (the added complication of) a tracking adjustment.

Rgds Simon

I think so too. I've got a Parkside cheapie belt sander from Lidl that clamps to a workbench and I use it for wood and ally flats and chamfering the edges. It hasn't got any crown I can see, the track adjustment works fine, and it's becoming one of my standard go-to tools.

It's a superb example of mediocre engineering at its very finest.

laugh

Mike London02/06/2020 15:29:30
33 forum posts
1 photos

Both my belt sanders are older and British. Both have crowned pulleys and tracking.
Set up the tracking on a new belt and when I do some hard sanding and drag the belt to one side, release the pressure and it re-centres.

Maybe I am not keeping abreast with modern engineering practice.

Speedy Builder502/06/2020 15:36:38
2878 forum posts
248 photos

My belt sander pulleys are crowned, its the flat plate between the pulleys that gives you a flat sanding surface.

John Baron02/06/2020 16:01:35
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520 forum posts
194 photos

Hi Guys,

If you think that the pulley is flat, lay a straight edge across it !

Journeyman02/06/2020 16:35:48
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1257 forum posts
264 photos

Well, I put a straight edge on the roller pictured above - definitely flat although it does taper by about .3mm from one end to the other. The drive roller at the other end has though got what could be described as tapered ends so not quite crowned but almost!

John

DiogenesII02/06/2020 17:20:33
859 forum posts
268 photos

As mentioned above, one can simply machine opposing shallow tapers - 2 degrees will do it - and blend using a file.

This tracks fine with 6" pulleys at 2850rpm, and the tracking adjustment is capable of putting the edge of the belt exactly on line with the edge of the platen (and keeping it there) if needed. Both of the wheels have a shallow 2 degree crown.

img_1108.jpg

John Baron02/06/2020 17:21:39
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520 forum posts
194 photos

Hi Guys,

I used to think that line shaft pulleys were flat, until you stood one up on a flat surface and it leaned to one side or the other !

Mick B102/06/2020 19:28:53
2444 forum posts
139 photos
Posted by Speedy Builder5 on 02/06/2020 15:36:38:

My belt sander pulleys are crowned, its the flat plate between the pulleys that gives you a flat sanding surface.

Well, I gotta let you and John Baron score on that one!

I took a close look at my Parkside with a straightedge and there is something - though 'cos the big roller feels like it's covered in some sort of springy plastic, it'd be very hard to measure.

Never mind, it was cheap, it holds its line and works well - I wouldn't now want to be without it.

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