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Member postings for Phil P

Here is a list of all the postings Phil P has made in our forums. Click on a thread name to jump to the thread.

Thread: Identification of gear cutters
17/09/2012 20:34:18

If I had to hazard a guess, I would say the first number is the outside diameter in millimetres and the second is the number of teeth.

In which case you have cutters for very approximately the following sizes

1 mod (24DP), 0.7 mod (36DP) & 0.62 mod (40DP)

I agree Cycloidal gears will not be any good for an engine.

Phil

Thread: cutting a 1mm pitch thread on Imperial lathe
15/09/2012 23:35:13

Dont forget that you will have to keep the leadscrew nut engaged until the thread is finished.

You will not be able to pick up the thread with the leadscrew dial.

That is unless you have already made the Graham Meek screwcutting dog clutch, and this sort of job turns form being a real chore into a doddle.

(Another quick plug for Gray's design) thumbs up

Phil

Thread: Silver Solder Identification
25/08/2012 10:31:15

I wonder how many new laws that originated in the UK have been adopted in the rest of Europe.

Not many I suspect.

I have just been reading some disturbing stuff on another forum about vintage vehicles, that would render thousands of old motors worthless over night if it came into force.

**LINK**

Phil

Thread: clock wheels
06/07/2012 21:36:26

I wonder if they are unleaded, will they go "green" !wink

Phil

Thread: Haimer Measurement Probes
28/06/2012 22:42:33

I have one of these :-

**LINK**

And can say it is a superbly made bit of kit, my only gripe is its physical size.

The one you are looking at would be a better bet if space is limited under the machine spindle.

Phil

Thread: aluminium for gears
28/05/2012 20:47:32

I have a comercially made French three train wall clock from the 1930's that has aluminium plates and gear wheels along with the spring barrel as well.

The pinions are steel as per a normal brass wheeled clock, it still runs OK so obviously the use of aluminium is not as new as you might think.

Here's another one for you to think about. Have you decided to use cycloidal or involute teeth ?

I know of one local company (Sinclair Harding) that currently produces some remarkable clocks using involute gears, but there are also many people who will also tell you that they will never work in a clock.

Phil

Thread: Any ideas how to repair broken leadscrew
08/04/2012 16:37:10

Yuur idea of loctiting an extension sounds OK, but I would leave it over size on its OD and machine it to size as a last operation.

Loctite 601 is what I have used for years, and its never failed me yet.

Phil

Thread: Bead blasting a chuck?
29/02/2012 23:31:48

Blasting will only remove material if you use an abrasive blast media. If you use the correct type of media you can clean the surface without causing any damage to it.

How do I know this ?........I have been designing automatic blast machines for the last 23 years.

I do agree that you do need to make sure ALL traces of media and dust are removed afterwards, and Ultrasonic cleaning is the way to go, (I design those too).

I am very lucky in that I have access to all our test machines at work, and have just blasted and utrasonically cleaned almost every component on a motorbike I am restoring.

Phil

Thread: Cast Iron vices
12/01/2012 13:00:52
I once bought a vice for my drilling machine at an exibition because it was on special offer.
 
The very first time I used it, it broke in two just with hand pressure on the knurled handle.
I since bought a second hand "Nippy" drill vice and it is much better.
 
I am not sure how common it is, but my "Victoria" milling vice has a plate on it saying it is made from cast steel, not iron.
 
Phil
Thread: Grinding on the side of the wheel
10/01/2012 21:03:26
On the LHS of my bench grinder I use a fairly course grained straight wheel for roughing out shapes

I use a wheel similar to this one at the RHS for finishing off the tool.
 
 
Phil
Thread: Honing bronze cylinder bores
09/01/2012 20:49:45
Have you considered "Lapping" it with an abrasive impregnated split lap instead ?
 
If it is already very close you should get a better finish with less chance of making it bell mouthed or barrel shaped.
 
Phil
Thread: Grinding on the side of the wheel
09/01/2012 20:43:52
Tool and cutter grinders use the side of a wheel, but it is normally a cup or dish wheel that can easily be dressed with a diamond on its working face.
 
With a bit of common sense, grinding on the side of wheel should be OK, but it will be nigh on impossible to keep the flatness on the wheel as dressing it is not very practical.
 
Phil
Thread: Wheel Cuting thin tooth?
08/01/2012 17:42:01
In the top and bottom scans, something looks a bit odd about the tooth profile at around the 1.00 o'clock position to me.
 
Or is it just distortion in the scan ?.
 
Phil
 
Thread: More chat about sheds
07/01/2012 14:53:49
My workshop "shed" is a 16' x 12' and purpose made to my specification.
 
There is no window in it at all, I decided to trade the natural light for increased security.
The door is a double one to allow access for machine tools, but one door is wider than the other, the wide one is only opened for large items and the smaller one is the normal entry door.
 
The floor is double thickness 3/4" marine ply so 1.5" thick, and is set on joists spaced 10" apart as opposed to the normal 24" found on cheap sheds. The whole shed is sitting on a 6" thick reinforced concrete base.
I thought the stiffer floor might be adequate for sitting my machine tools on, but I was very wrong, even the relatively small Myford was swaying around because of the spring in the wood floor. My solution was to bore 3" diameter holes through the ply floor taking care to miss the joists below, and to fit some slugs of steel bar down onto the concrete base, the top of each slug was slightly counterbored to form a seating for the machine leveling screws and they were sealed into the floor with silicone sealant to prevent draughts or movement.
So now all my machines are sat rigidly on the concrete and do not move at all, but with the advantage of a warmer wood floor.
 
The walls have been internally clad with 1/2" ply wood but not before all the space behind was filled with 2" thick polystyrene insulation sheet, the same sheet was used to fill the gaps between the 5" x 3" roof joists.
 
I have a very strong bench across the full 12' width at the back which is topped with a reject kitchen worktop.
 
All the walls were painted white and the floor with grey floor paint prior to anything going into the shed, then a ring main was installed with 10 strategically placed double sockets for the various tools. and plenty of strip lighting for the bench and machine tool general lighting.
 
I run a de-humidifier set at 40% humidity, and one oil filled 1.5Kw radiator which comes on via a frost stat set at 7°C. This heater does not actually come on very often, but it has cured all my rust problems that I used to have when my workshop was in a prefab concrete garage, and the temperature remains very stable inside even if it changes quickly outside.
 
I had this shed built, delivered and erected for £1100 in Jan 2008 
 
Phil

Edited By Phil P on 07/01/2012 14:57:46

Thread: Finishing leaf springs
03/01/2012 20:52:29
Are the leaf springs just dummies that do not need to work ?
 
The reason I ask is that BDMS seems an odd choice of material.
 
Phil
Thread: Blacking
01/01/2012 17:22:11
Wolfie
 
I have used this stuff with good results recently.
http://www.black-it.co.uk/
 
Phil
Thread: This is a test thread to check postings
26/12/2011 21:17:44
I will second that.
 
It is spoiling my enjoyment of the website, to the point where I think twice about bothering to look now.
 
If I want to buy something I am intelligent enough to be able to look for a website to find what I need myself.
I do not need it force feeding every time I look at this website.
 
I dont suppose my opinion will count for much though.
 
Phil
 
Thread: Here we go - parting off
24/12/2011 19:00:17
Wow I am not surprised Wolfie is having problems, all this conflicting advice !!
 
Use a rear toolpost.....Dont use a rear toolpost ?
Run it slowly..........Run it fast ?
 
I bet you think I am going to disagree with all of the above and come out with something previously unheard of. Sorry to disappoint you.
 
I use a HSS parting blade in the front toolpost of my Harrison L5A lathe, it has never dug in or failed to perform perfectly, the only reason its in the front toolpost is because the lathe cannot be fitted with a rear toolpost because of the taper turning attachment being in the way.
The HSS blade is 1" deep by 3/16" thick, so it removes a fair amount of material, I run it fairly fast and with a flood of coolant.
 
The Myford is a totally different story, Wolfie's experience were similar to mine with the HSS blade in the rear toolpost, everything would be going so well then without warning it would dig in and stall the lathe by slipping the primary belt.
When I had the belt tighter it could snap the HSS blades in a flash. I blame the springy quality of these blades.
 

 
I decided after a lot of research to have a try with the carbide tipped type of blade.
So I made a new holder and gave it a try, I am a total convert and will never use the HSS again after trying this, it works like a charm and it seems you cannot run it too fast.
It is a very stiff design of blade, and the tip profile curls the swarf so that is narrower than the gap and it can escape freely.
 


Phil

Edited By Phil P on 24/12/2011 19:02:29

Thread: Ultrasonic cleaner
21/12/2011 22:54:33
My job is designing ultrasonic cleaning machines, and I agree that you certainly get what you pay for.
 
It all depends on what type of article you are trying to clean, and what you are trying to clean from it.
There are various water based fluids you can use, and some of our more specialised machines for cleaning optical lenses etc use solvents, but those are NOT for home use.
 
For cleaning general crud from watch straps etc, just plain water with a few drops of washing up liquid added should be OK.
For cleaning carburettor passage ways I often use white spirit.
And for cleaning and brightening brass clock parts, I use an ammonia based solution.
 
We send machines out to China for cleaning computer parts, and they use De-Ionised water.
The machines are not bench top ones though, they are 12 metres long with six robot loaded baths that you could go for a swim in !!
 
Just a word of caution, be wary about putting precious gemstones in one.
Any barely visible flaws will probably be opened up and it can split them. 
 
Phil
 
 
 
 
 
 

Edited By Phil P on 21/12/2011 22:58:24

Thread: Spur Gear Diff
09/12/2011 13:02:45
You just beat me to it John.
 
I have one on my Austin Seven and it is the simplest of things once you twig how it works.
 
I googled and found this:-

Edited By David Clark 1 on 12/12/2011 11:04:14

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