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Member postings for Dave Halford

Here is a list of all the postings Dave Halford has made in our forums. Click on a thread name to jump to the thread.

Thread: Electromagnetic Wave Interference
18/04/2022 15:28:01

There we go, a fully pre wired plug and play kit intended for the unskilled masses against a cheaper kit, but not supplied with a power lead, which means you are supposed to be a competent person to officially install it.

We previously had a DRO (last year I think) display issue when the motor was run caused by bad earths. Worth trying to run the lathe via an extension lead from the house and see if it still does it. It wouldn't be the first time a wall socket had a poor earth.

Thread: Sigh, practicing a skill I would rather not need
18/04/2022 14:39:00
Posted by not done it yet on 18/04/2022 07:43:26:
Posted by Dave Halford on 17/04/2022 23:26:59:

The thread on the remaining bits of the tap looks wrecked.

When a tap is going to stick it, goes stiff, then springy, then bang. The trick is to let the pressure off when it goes stiff and try to back it out. Springy means it is a 50/50 chance of me having to reach for the plasma cutter to blow it out the busted bits.

Dave,

How small can you go with the plasma?

So far 7BA on a steel through hole. The tips have a cross cut in them, all you do is draw a cross over the hole centre and align the tip and work crosses with each other and give it a quick PSST and the busted tap comes out as sparks. The Plasma jet is about 1mm dia and so far the thread has survived untouched.

17/04/2022 23:26:59

The thread on the remaining bits of the tap looks wrecked.

When a tap is going to stick it, goes stiff, then springy, then bang. The trick is to let the pressure off when it goes stiff and try to back it out. Springy means it is a 50/50 chance of me having to reach for the plasma cutter to blow it out the busted bits.

Thread: Fitting a 5 micron DRO to Myford ML7
16/04/2022 15:54:13
Posted by choochoo_baloo on 11/04/2022 16:15:16:

My question is, practically, do 5 micron read-heads matter for an ambitious ML7 user hoping to aim for sub 1 thou tolerance? (from time-to-time; not always!)

No

The DRO on a lathe does not tell you the size of the work piece, only the travel of the carriage or cross slide assuming a read head runs exactly parallel to the scale and the mountings are not flexing.

That then leaves tool deflection, tool height, head bearing wear, blah blah.

What they are good at is telling you when backlash has moved a supposedly clamped cutting depth and save having to count the number of turns on the carriage/leadscrew handwheel especially on lathes like mine that does not have either graduated. They also confirm that a spring cut is just that though only a mic can tell you if you should be taking one in the first place.

Thread: Domestic Chemistry
14/04/2022 11:52:12

Prevention is better than a cure.

We roast tomatoes in a casserole dish with the lid on, that way you get more juice to pour on your plate where it belongs.

Ps

As the forum Subject Police have not yet attended this party and in the interests of balance.

What's this got to do with Model Engineering?????

Thread: condensation
14/04/2022 11:26:27
Posted by DMB on 13/04/2022 14:28:50:

When bulb supply runs out, may well get small heater. They're made for pianos, would you believe? About (15W?) Aquarium s, Vivarium s, plants as in greenhouses, soil heaters. Just need to look around to gain knowledge of different designs and wattages.

Don't try an Aquarium heater, they burn out if used in air. smiley

Thread: Face milling on Warco Gearhead Universal (RF45 clone)
12/04/2022 11:38:11

Andrew,

Finger trouble angry must try harder.

Thread: Wanted "Minnie" book
12/04/2022 11:24:50
Posted by Der EisenDrache on 11/04/2022 21:54:20:
Posted by JasonB on 02/03/2022 06:53:48:

Please be careful with Julius' drawings that boiler can't be made as shown and is not a proven design.

Edited By JasonB on 02/03/2022 06:54:55

Hi Jason,

New member and model engineering newbie here. Are you referring to the 'engine called "Minnie"' drawings? If so, what's the issue with the boiler assembly?

To be clear Jason is mostly talking about the Metric Minnie drawings.

The shared manifold does apply to original design as well.

Edited By Dave Halford on 12/04/2022 11:34:41

Thread: Face milling on Warco Gearhead Universal (RF45 clone)
11/04/2022 14:08:05

The cutter head takes 12 size tips therefore these that Jak refers to will at least fit , the 04 refers to the cutter tip radius or 0.04mm puts them in the semi finishing / finishing zone, whereas 08 is usually for roughing.

11/04/2022 12:00:54
Posted by Jak2g on 07/04/2022 20:29:17:

Hrmm.. Im wondering whether I would be better off with different inserts. This is what the general description is for the SEKT 1204 insert:

Carbide Inserts for Milling PVD Coated Grade NK135 (P35–M35–S15 + PVD TiN (Ti–Al–Si)N Coating) Main application – Carbon & Alloy Steel, extended application – Stainless Steel & Hi–Temp alloy

Whereas, the SEHT 1204 Is this:

SEHT 1204 AESN Carbide Inserts for Milling in Grade UM25 (P25 M25 K30 S15 + NaCo3 PVD Coating) Main application, Steel & Stainless Steel, extended application Cast Iron and High temperature Super Alloys (HRSA)

Exactly, and a more general purpose insert as well

Thread: Kennedy Hacksaw bearing replacement
11/04/2022 10:33:56

from Lathes.co.uk

They charge £26 for a belt + tax and post.

For the more-common Kennedy "Hexacut" Model 60 hacksaw the flat belt is normally 1" (25 mm) wide and 21.8" long (554 mm)

Yours may be different

Thread: Leblond Regal 10" drive motor replacement
11/04/2022 10:24:20

The bang may have been the Capacitor blowing up.

Thread: Chester machine tool machines
10/04/2022 11:44:14

Machine mart have discontinued this style of lathe.

If 800mm between centres is important to you the long bed will be more flexible.

There's a reason why beds that long are very expensive. You may need to consider something industrial and 2nd hand.

Thread: Imperial v Metric Measures
09/04/2022 12:09:17
Posted by V8Eng on 09/04/2022 11:52:41:

30mm is a foot

Edited By Dave Halford on 09/04/2022 10:42:47


Were you the bloke who parked next to me on that basis last week?

Edited By V8Eng on 09/04/2022 11:54:41

Edited By V8Eng on 09/04/2022 11:59:58

Very likely it was cheeky

Thread: Wiring and connectors
09/04/2022 11:46:41

The old bullet connectors that went into the sleeve joiners will be failing because the sleeve was quite heavy and especially liable to flap around on bikes without rubber engine mounts. If you must keep these for the sake of originality the sleeves need tying down to the frame. You can get Velcro tape for this, it looks like old cloth tape unlike cable ties.

BT used Silicon grease filled crimps to prevent corrosion in street cabinets, you can get tubes of said grease from B&Q in the plastic plumbing section.

Resin cored solder never gave any trouble, however the modern 'non acidic' flux for lead free solder certainly causes rust and greens up copper nicely.

Thread: Imperial v Metric Measures
09/04/2022 10:42:12
Posted by PatJ on 09/04/2022 03:22:51:

I work in the design/building industry in the States, and everything is feet and inches, although some components are designed and measured in metric, such as 3D modeled equipment.

Generally if metric is on the drawings, it is in inches/metric.

I had a question about the power line right of way extending over too close to a new building being constructed.

I measured from the power line pole to the building, and it was 40'-4".

Everyone knows what 40 feet is, and everyone knows how wide a 10' wide easment is.

Nobody would ever say "That building is 7,680 1/8ths of an inch off of that power pole.

Nobody would know what the heck that represents.

Breaking down the units into an impossbily small unit such as the mm is counterproductive in the construction world.

I am working on a lagoon that is 2,300 feet long.

Again, nobody would have any idea how big that is in metric.

Feet and inches is very convenient, usable, functional, and immediately understood any anyone in the building industry.

The metric-pushers don't have to build buildings and stuff is my guess, else they would revolt.

.

We used to think like that over here, but in the end it doesn't matter, 30mm is a foot and a metre is 3foot 3 inch.

I just wish my 2014 Jeep knew it lives in the world of the big gallon now, the MPG is literally miles off.

Edited By Dave Halford on 09/04/2022 10:42:47

Thread: Is it really a joke
08/04/2022 12:00:08
Posted by Bob Unitt 1 on 08/04/2022 11:03:15:
Posted by Bazyle on 08/04/2022 10:22:16:

One of the things that ought to be done is assessing gas and electricity consumption per house based on the type of property to detect people who are obviously heating excessively or have inadequate insulation. They can be further assessed with infra red cameras to identify the problem area and targeted for remedial education.

Who's going to pay for this 'remedial education'-mandated insulation ? I'm 75, and I live in a 150 year old house that leaks heat like a sieve. I've done what I can by way of secondary glazing, draft prevention etc., but the main problem is the roof - the bedrooms are within the roof-space, so there's no attic. I'd have to have the roof stripped, specialist insulation put in between the joists, and then rebuilt. It's currently a perfectly good roof in all respects except insulation. The cost of the above work would be in the tens of thousands, money I haven't got and, being retired, I'm not going to borrow it. I won't live long enough to repay the cost of the job with reduced heating bills. Governments promise help, grants etc. but it's all the usual puffery - last grant scheme would only apply to houses with tiled roofs, but mine (like most houses round here) is slate. I know what the problem is, what I don't need is some jumped-up council official giving me 'remedial education' - give me some grant money instead !

Peoples behaviour with insulation grants can be a little odd.

The first I had was free roof insulation in a 30's house when 4" was fitted.

2nd I had a top up in an 1988 house to bring the 4" up to 6"

3rd I had in the same 1988 house was additional cavity wall beads blown in on top of the existing 1" foam sheet.

None of the neighbours took up any of the offers of this free work paid for by the utilities (and tacked on everyone's bill) at either house. Too good to be true and you can't get owt for nowt???

Bob,

My Grandmother had the same roof hot, as hell in summer and frozen solid in winter.

Having had a big ceiling re plaster boarded properly when all the joint tape fell off it might be possible to fit Batts from the inside and re board and plaster. DIY apart from plastering, but not for the over 70's and pretty messy but a damn sight cheaper than having the roof off.

Thread: Nylon block
07/04/2022 12:01:10
Posted by David George 1 on 07/04/2022 07:27:36:

Have you thought of wood instead of plastic to make formers. I recently used a piece of sapele for a pattern which was tough and resilient.

David

Used on the end grain like a wooden mallet

Thread: Face milling on Warco Gearhead Universal (RF45 clone)
07/04/2022 11:51:27

Work holding.

Differing heights of insert in the head = duff face mill

Bad inserts.

You don't need parallels for the first cut.

PS hard spots are all shiney.

Thread: Outdoor Silver Soldering
06/04/2022 11:45:58

You can buy the bricks shown in JAS's post quite cheaply in bulk on Ebay so you can build a hearth with higher sides and sometimes with a bit of a roof if you need to using metal brackets and 1 inch screws from the big box DIY stores.

Don't forget big burners need the bigger bottle (13kg minimum) to feed gas at the full rate.

I think most of us are bright enough to pick a safe area inside to braze, but please remember to look up as well as turning a light fitting or the garage door opener into a misshapen blob is both annoying and sometimes expensive.

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