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Carbide drill bit stuck in mild steel part.

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Chris12319/09/2013 18:30:47
123 forum posts

I have managed to snap a carbide drill bit in a mild steel part I am making.

It is a 2.5mm drill bit, and has snapped below the entrance of the hole.

Is heating the part to expand the hole worth trying do you think? Alternatively, any other ideas?

Thanks,

Stub Mandrel19/09/2013 18:41:13
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4318 forum posts
291 photos
1 articles

Anytings worth a try. You might be able to get a carbide bit to shatter if you can hit it with a suitable small steel drift.

If all else fails, use a hollow bit to drill a hole around the broken stump, then thread that hole and fit a bush in it.

Neil

David Littlewood19/09/2013 18:41:38
533 forum posts

Chris,

Three possibilities spring to mind:

(1) Find someone with a spark eroder. Not sure how good they are with carbide, but in theory should work.

(2) If you can drill from the back, do that and punch it out.

(3) Use a core drill to cut around it, then fill the gap with a plug.

David

roy entwistle19/09/2013 18:46:04
1716 forum posts

Spark erosion at Pear Tree Engineering 1 Therlmere Road Golbourne Lancashire

Phone 01942 715528

If thats any help I've not used them myself but could be worth a ring

Roy

KWIL19/09/2013 18:55:52
3681 forum posts
70 photos

Why were you using carbide on mild steel?

Chris12319/09/2013 19:01:31
123 forum posts

Some good ideas, thanks.

Its probably easier just to re-make the part if expanding it with heat doesn't work, I just wondered if there were an tricks someone might know that I didn't!

I was using carbide as it was the only drill bit I had in the right size! I've bought some HSS now.

JasonB19/09/2013 19:09:33
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25215 forum posts
3105 photos
1 articles

Chris is it actually a carbide bit or one of the 8% Cobalt ones you were selling described as Carbide, if it is then you may be able to drill the HSCo with a solid carbide drill.

J

Chris12319/09/2013 19:15:19
123 forum posts

Hi, yes the 8% HSS ones. I've tried heat and it didn't work so I'll just make another one.

Thanks.

Andrew Johnston19/09/2013 21:50:18
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7061 forum posts
719 photos

A carbide slot drill will remove a broken HSS drill with no problem - Andrew

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