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Injector water temperature

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fizzy12/02/2013 19:27:17
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1860 forum posts
121 photos

My pannier tanks are next to an unclad boiler, so the water in them is bound to get warm. Is this likely to stop my injector working altogether?

Bazyle12/02/2013 20:58:44
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6956 forum posts
229 photos

The injector on my Pansy doesn't work and I;ve been told not to expect it to. Been meaning to set up a seperate supply but not really necessary with the axle pump is more than adequate so not enough incentive to rise up the round to it list.

Martin Cooper12/02/2013 21:52:35
17 forum posts
2 photos

I agree small injectors are fickle things, and mine (3 1/2" loco) doesn't work either. But just a small word of caution - my boiler inspector likes to see two methods of filling the boiler. In my case, there's a good axle pump and a hand pump in one of the side tanks.

When I get some spare time, I intend to take the feed to the injector directly from a tank in the driving trolley.

Martin

fizzy13/02/2013 15:43:19
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1860 forum posts
121 photos

thanks...but is this down to temperature of the water?

Nick Moody13/02/2013 15:54:35
7 forum posts

Definitely. The injector on my Polly V works perfectly with cold water but is very reluctant when it gets warm. I have got side tanks with a balance pipe so I get round it by topping up the right hand tank that feeds the injector with cold water before using the injector and hey presto it works!

I did run in France with it once in summer where the water supply from the tap was about the temperature of a warm bath - the injector was having none of it! Thank heavens for the hand pump!

NickM

Martin Cooper13/02/2013 21:13:34
17 forum posts
2 photos

Yes, I believe the water temperature is critical, along with the layout of the pipe runs. But how cold is cold enough? I don't know the answer to this.

John Baguley14/02/2013 00:56:28
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517 forum posts
57 photos

Hi Nigel,

Tank engines will always have problems with injectors as the water temperature soon reaches a level where the injector refuses to work. Anything above 30°C and you will be struggling, probably less with a poorly designed one. The best bet is to top the tanks up with cold water on a regular basis or better still, feed the injector from a separate tank on the driving trolley.

The reason the injector stops working is that the incoming water becomes too warm to fully condense the steam when they are mixed in the combining cone. As the temperatire of the water rises from cold, the injector action becomes less efficient until it finally fails altogether and you just get water and steam out of the overflow.

It is possible to mitigate this problem to a certain extent by shimming the steam cone further out from the body to increase the water to steam ratio but the effect is limited. The problem then is that the injector becomes less reliable at lower temperatures. Jim Ewins reckoned he could design an injector to work with hot water but I've yet to find his secret!

A decent injector will easily pump 200 psi and more (from practical tests) so will overcome minor restrictions from the following pipe work and clacks. Too much is made of 'easy bends' etc. although it is best to give delivery clacks more lift than those intended for hand/axle pumps.The problem is that a lot of the commercial injectors are poorly designed/made and will only work if everything is 'spot on'.

It's interesting to note that an injector will still work even if the outlet is blocked - the water just comes out of the overflow rather than out of the delivery pipe as it has nowhere else to go.

John

Edited By John Baguley on 14/02/2013 00:58:36

Edited By John Baguley on 14/02/2013 01:10:24

Ady114/02/2013 09:56:28
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6137 forum posts
893 photos

At the top of Mount Everest water boils at 71 degrees centigrade

This is because the air pressure is so low

http://en.wikipedia.org/wiki/Boiling_point

Edited By Ady1 on 14/02/2013 09:56:57

julian atkins14/02/2013 22:11:50
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1285 forum posts
353 photos

hi fizzy,

to quote from D.A.G. Brown's excellent book 'Miniature Injectors' p.87

"feed water temperature of 40 degrees C results in a delivery temperature of around 95 degrees C, so you can start to see the reason why conventional injectors cannot cope with high feed water temperatures; boiling starts to take place at the point where the liquid stream should be going into the delivery cone"

there are various ways to avoid this:

1. try and insulate as much as possible the tanks

2. fit a quick acting large drain valve so the tanks can be emptied and re-filled with cold water from a stand point tap

3. fit a well tank or similar with connections to a wagon fitted with a water tank, or just couple up the injectors to such a wagon with say an isolating valve on the loco tanks

4. leave the injector water valve open. this has a similar effect to 2. in that you will be topping up the tanks far more regularly with cold water from a stand point tap.

5. fill the tanks with cold water from the mains rather than a decorative 'above ground' water tank on hot sunny days, not that we seem to get many of these!

i use a combination of all or some of the above depending on which of my tank locos im driving.

it should also be noted that as the feed water approaches 40 degrees the top pressure operating range of the injector reduces. i always fit both a low pressure and a high pressure injector to my locos, not necessarily for this reason, but the physics of the way injectors work is worth noting i hope.

cheers,

julian

julian atkins15/02/2013 09:41:25
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1285 forum posts
353 photos

hi Michael,

D.A.G.Brown is Derek Brown, miniature injector expert and author of the above book published by TEE 2 years ago. he often gives talks and demonstrations at the shows and to club meetings. the only person publically to explain why the late Ted Linden's commercial injectors worked so well.

cheers,

julian

Dennis WA15/02/2013 09:54:56
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79 forum posts
5 photos

D.A.G. Brown : Derek Brown is a member of the SMEE and has spent many hours demonstrating on the SMEE stand at model engineering shows.

An engineer with 2 books and many articles to his credit, his book Miniature Injectors Inside and Out published in 2011 is the best reference on the subject that I have read - and yes, I have read the other references too (D.E. "Laurie" Lawrence, Jim Ewins, B. Palmer, LBSC, CM Keiller, ...).

Dennis

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