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Machining Strange materials

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Richard Parsons01/04/2011 18:00:06
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645 forum posts
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I am considering making the ‘Eureka’ by Artificer (published M.E. Feb 1949) as my late summer project –If (and in Hungary it is a big If) I can get all the materials-.


I think that there is a problem with artificer’s design. This is the Coil which is wound within the ‘balance wheel’. This could cause both static and dynamic imbalances. To overcome this I am thinking of replacing it by a permanent magnet.


I have never machined un-magnetised Samarium magnets and ferrite bars. Can anyone give me help on how to do it?

John Olsen01/04/2011 23:19:59
1294 forum posts
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I don't know about samarium cobalt, but I beleive the ferrite is best cut with a diamond saw. I haven't done this myself, but there was a book published locally on building an alternator for alternative energy use, and that is how he cut the ferrite magnets he used.

regards
John
Clive Hartland02/04/2011 09:07:22
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2929 forum posts
41 photos
I would think a Diamond saw would be the only thing that would cut it.
The other problem may be holding it as pressure can crack it.
I had to grind a component that had two glass prisms attached, the problem was heat, I cooled it with a drip of suds and went very carefully as each item cost in excess of £500.
 
Clive
Gordon W02/04/2011 09:55:55
2011 forum posts
Like the above people I've never tried cutting samerium magnets, never heard of it before. Have tried turning ferrite rod with brazed carbide tip, did about 10 mm before the tip was scrap, and the finish was awful. Cut ok with a thin disc in angle grinder. I do know there are many different mixes ,but have no idea whats what.
Sam Stones03/04/2011 03:17:28
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922 forum posts
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Hi Richard,
 
Please have a look at the thread titled Graphite Bushes. Go down to my posting date/time 19/07/2010 06:42:51
 
I mention the problem I had with glass-bead filled plastic material, when beads found their way under and jammed the ML7 saddle.
 
I can imagine the problems if the material was in any way magnetic.
 
Good luck,
 
Sam
 
 
Andrew Johnston03/04/2011 11:43:20
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7061 forum posts
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Hmmmm, according to Wikepedia dry samarium cobalt powder has a low ignition temperature. If it does catch fire it will be very difficult to control; presumably like most metal fires.
 
In essence both these materials are very hard (mechanically) but also very brittle. As has been stated they can only be machined by grinding. Samarium cobalt is also hard magnetically, while ferrite is usually soft magnetically.
 
Regards,
 
Andrew
Richard Parsons03/04/2011 12:57:39
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645 forum posts
33 photos

I would like to thank everyone for their help. It is always a good idea to ask those who know about such things and have been there, done it and got the ‘Tee’ shirt, first.


Andrew I became aware of that point. Cobalt is similar to Nickel. Which in has an alloy (with aluminium) called ‘Raney Nickel’. It is very pyrophoric.


The problem with Eureka is that is that it is not a true Hipp movement. The impulse is given irrespective of the degree of oscillation of the balance wheel.


‘Hum Ho’ ‘That ‘cat won’t jump’ so back to the bakky-pipe and the drawing board!


Once again thanks to everyone who has helped.


Regards


Dick

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