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Measuring for the PA of an ordinary involute pinion gear

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Adam Harris19/03/2015 13:57:12
533 forum posts
26 photos

John yes indeed - it is out of a Meddings Drill but that does not help me with learning the principle for future replacement of different worn gears. Meddings themselves are treating the PA as proprietary information and not willing to divulge it.

Neil Wyatt19/03/2015 14:01:41
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19226 forum posts
749 photos
86 articles

Adam,

Have you had a go at the blu-tac method yet?

You don't have to faff around with mid points, as the gear should generate a 'rack' which has (more or less) straight-sided teeth. OK it will be a rather mangy looking and distorted rack but the difference between 14.5 degrees and 20 degrees should be obvious.

Neil

P.S. 'other angles are available':

hob.jpg

Michael Gilligan19/03/2015 14:40:14
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23121 forum posts
1360 photos
Posted by Adam Harris on 19/03/2015 11:44:40:

... Since the gear is quite thick I cannot see how a photo could produce an accurate 2D image.

.

Adam,

Just returning to this comment in your original post. ^^^

[unless the gear has chamfered ends, which could make it tricky] ... If you can photograph the gear exactly end-on, there should be no problem: The combination of perspective and depth of field will hide most of the confusing details, and it is a simple matter to identify the edges on the plane surface.

The worst you are likely to get is some lens distortion [barrel, or pincushion], but you can easily check the performance of the lens by photographing a sheet of graph paper.

Alternatively, as I said before; if it's flat, put it on a flat-bed scanner.

MichaelG.

.

P.S. ... Here is a photo that I took a while back; showing one tooth of a cutter ... The lighting was awkward, but the image is certainly fit-for-purpose.wormform_tooth.jpg

Edited By Michael Gilligan on 19/03/2015 14:45:48

Muzzer19/03/2015 14:59:20
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2904 forum posts
448 photos

Dunno if this is of any use to you. It's imperial of course.

Bottom line, you are going to have to measure something and then determine if it's what you'd expect to see, or simply guess it's 20 degrees or whatever by eye and live dangerously. I don't suppose anyone would die if you got it wrong, worst case it may be a bit noisy perhaps?

blowlamp19/03/2015 15:29:21
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1885 forum posts
111 photos

Could you post the number of teeth and its module or DP?

Martin.

John Stevenson19/03/2015 15:54:14
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5068 forum posts
3 photos

If it's Meddings it's 20 PA

Reason I know is I had a two speed drill once and it stripped one of the fibre gears and the other was about 1/2 worn.

Measured it up and looked in HPC catalogue and they did the small gear in steel but not the large one, can't remember how many teeth that was. Wasn't worried about the large one as it still had life in it.

Bought the small one in steel, sod the fibre, I know it's probably for silent running and a safety feature but I'm deaf [ what ? ] and a slipping drill is also a safety feature, not something that stops play for a week or so.

Machined it, bunged it in and job's a good un, still running AFAIK, in fact Meddings bought it back off me.

Muzzer19/03/2015 16:09:48
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2904 forum posts
448 photos

For gear ignoramuses like myself, here's a simple article on pressure angles. Doesn't sound difficult to measure really but looks as if JS has solved the mystery already.

Adam Harris19/03/2015 19:23:09
533 forum posts
26 photos

John thanks for the confirmation it is 20 deg. I had been told that was most likely but I read that 14.5 deg , albeit uncommon post the 1950's,is useful if you preferred quiet operation of gears to strength, and so thought perhaps Meddings would have gone for "quiet" as their drills are so silky smooth when right.

fishy-steve02/04/2015 19:20:26
122 forum posts
30 photos
Hi Adam,
I've been following this thread with interest as I have the same problem ie finding the PA of given gear.
In your post you mention 16DP. The same DP as my gear. It did cross my mind that you were looking to make the same replacement gear as myself.
I nearly spat my tea out when you went on to mention Meddings! !
Pesky Tufnol Meddings gears. I'll be needing a 16 DP 20PA #2 cutter then.

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