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Member postings for Mark Rand

Here is a list of all the postings Mark Rand has made in our forums. Click on a thread name to jump to the thread.

Thread: 6x4 Bandsaw Problem
13/02/2018 20:36:46

For those sizes of stock a 6 tpi blade will work reasonably well. Coarser would be better. 14tpi is so fine that the blade is spending most of its time skating on packed in swarf.

Thread: Myford 7 or 10
12/02/2018 23:37:10
Posted by Nick Hulme on 12/02/2018 21:34:33:

If you have chance of a Long Bed 7 it has a much deeper and more rigid bed casting than the standard length.

 

It also has a 3/4" instead of the 5/8" leadscrew and the Super7 apron and Carriage, which is are improvement on the original ML7 one.

Edited By Mark Rand on 12/02/2018 23:37:46

Edited By Mark Rand on 12/02/2018 23:39:24

Thread: TDA2030A Audio Amp
12/02/2018 23:27:08

Has anyone else wondered about Britain's Silicon Valley or may be "Germanium Valley" in the 1970's? The likes of Maplin, Bi-Pre-Pack, Amstrad and a few others I can't remember, Even E. K Coles (echo televisions) and others in the London-Southend corridor.

Got all the units of my Monitor Audio MA2's re-rubbered (not 'foamed) 20 years ago, The foam was not a good design decision. I was amused when I brought the midrange units in and was told 'Ah yes, they're a standard KEF base unit'

PPS:-

Auditioned a Linn Sondek LP12 and thought is was awful. It rang like a bell compared with my Pink Triangle (made on a clapped out Colchester triumph!)

Edited By Mark Rand on 12/02/2018 23:35:25

Thread: Australia is not a country???
12/02/2018 23:01:28
Posted by Mike Poole on 12/02/2018 14:59:06:
Posted by Mark Rand on 12/02/2018 14:35:35:

And then we have the Six Nations Rugby championship, which is played by England, France, Ireland, Italy and Scotland. The UK province of Northern Ireland/Ulster is part of Ireland/Eire for these purposes...

And Wales

Mike

Oops, Sorry! It wasn't intentional.

Thread: BSB vs Cycle Threads
12/02/2018 22:43:11

Curiously, camera tripod threads were historically (and should still be!) 1/4" and 3/8" BSW. But in about 1972 the ISO decreed that they were 1/4" and 3/8" UNC, thereby destroying another bastion of civilization. Luckily, most camera and tripod mounting threads are so sloppy that it probably wouldn't make much difference if they were BA 47.5° or ACME 29° thread forms...

 

Mea culpa:- I once had to use a 3/8x19 BSPT fitting in a 3/8x18NPT socket, at 2000psi! Why the H3ll British Steel at Port Talbot had bl**dy American threads on that instrumentation pipework, I never discovered. Luckily, It survived the four weeks needed for the work. To add to the weirdness, the stainless steel instrument pipework was all etched/printed with labels declaring it as 12.7mm OD crying.

Edited By Mark Rand on 12/02/2018 22:51:27

Thread: The Workshop Progress thread 2018
12/02/2018 22:16:50
Posted by jimmy b on 11/02/2018 09:17:38:

Today I fell out with my ARC versatile milling vice!

 

Doing a job yesterday, it really tightened up trying to undo it. A load of crap had got into the threads and worked right into the nut. Its now demoted to No. 2 vice.

Its a flawed design, in that respect. Some of the "Kurt" ones have wipers on the thread and shim in the gap for this very reason.

 

Just glad I cleaned it out rather than carry on and bugger the tread right up! (I've seen that done at work, cast iron dust got in there and seized a £600 vice!)

 

Jim

 

Is it worth getting a Kurt brush seal and retro-fitting it? You'd still be about £400 ahead on the deal compared with a 6" Kurt.

Edited By Mark Rand on 12/02/2018 22:17:19

Thread: Couple of things at Lidl
12/02/2018 21:57:06
Posted by Clive Foster on 12/02/2018 12:07:20:

If you do figure to change the connectors after buying the screw threads appear too be unusual. Not BSP as one would expect. The couple I did for a friend turned out to be Admiralty with 60° thread angle. Probably supposed to be something bit more rational but rather out of specification.

Clive.

Does that mean 1/2"x20tpi? If so, they won't fit any air tools in common use. Or is that just between the Series 25 connector and the swivel part?

Expiring minds want to know, having spent half the day recomissioning the compressor because I need to try out the plasma cutter, I've realised That I can either get a few more PCL fittings or get a few more-more Euro/series 25 fittings cheeky.

Thread: Australia is not a country???
12/02/2018 14:35:35

And then we have the Six Nations Rugby championship, which is played by England, France, Ireland, Italy and Scotland. The UK province of Northern Ireland/Ulster is part of Ireland/Eire for these purposes...

Thread: Accurate measurement
08/02/2018 23:15:19

Bah humbug angry.

 

As above. A vernier caliper is not a digital caliper and vice versa. A dial caliper is neither.

Similarly, a live centre is one that rotates with the work, normally in the headstock, but one with bearings that is mounted in the tailstock is more properly called a rotating centre.

Calmly... Deep breaths... The nasty inexactitudes are gone now!  Ahh, that's better.

 

Repeating everyone els's comments:-

Calipers are quick to use and good enough for much work. Micrometers can be two to ten times as accurate for hand held ones and better than that for precision bench micrometers. Because of their respective constructions, micrometers tend to be far better than calipers for measuring the diameter of larger round pieces.

 

PS:- Anyone need a five foot Sylvac digital caliper? It was lying all forlorn in the scrap compound at work, calling out to me. laugh

Edited By Mark Rand on 08/02/2018 23:17:16

Thread: What did you do Today 2018
05/02/2018 23:30:40
Posted by Mike on 05/02/2018 12:21:56:

Was it A4 or American Foolscap? Just thought I'd throw in another measurement...

Foolscap paper size actually predates the invention of America...

Thread: Etching Aluminium
05/02/2018 23:01:35

Chloride ions do quite a good job on aluminium oxide and aluminium is amphoteric. So, both ferric chloride and hydrochloric acid will work if the resist is stable in acid conditions. Don't bother with nitric or sulfuric acid. they'll tend to reinforce the oxide film.

Edited By Mark Rand on 05/02/2018 23:04:33

Thread: Alternative Lubrication
04/02/2018 15:09:02

It could well be something like sodium benzoate, which evaporates/sublimes and then condenses on surfaces to give a microscopically thin protective layer. It gets used in the VPI protective paper that tools are sometimes wrapped with. Oddly enough, camphor has similar properties, just smells more.

Thread: What did you do Today 2018
04/02/2018 00:48:50

Also, a megaPascal is 10 bars AKA approx 10 atmospheres AKA approx 145psi.

Simples...

Thread: New Granite Surface Plate
02/02/2018 23:21:17
Posted by Neil Wyatt on 21/01/2018 19:14:07:

Without wanting to judge peoples' views one way or another, I have observed over the years that a LOT of companies make a LOT of money selling people things made to higher standards than they actually need.

A factory may need AAA garde measuring equipment in its temperature controlled toolroom, but that doesn't stop some hobbyists (and some small companies) from thinking they need the same in their workshop.

My second hand 36"x48"x6" surface table was a grade 1 when it left Crown's works and also when it was later calibrated in 1998. Trouble is, even ignoring the wear since then, that's worse than the error I need to scrape out of the table on my surface grinder when I start rebuilding it. Luckily, via the gods of the interweb. I've got an autocollimator, mirrors, diamond dust, lapping plates etc. and a workshop that only changes by 2°C per day if I leave the A/C off.

So I have the fun of trying to make a surface table flatter than it is at the moment. I get so much fun out of rebuilding my toys that I sometimes wonder if I'll ever live long enough to make anything with them. laugh

Thread: What did you do Today 2018
29/01/2018 16:43:41
Posted by Neil Wyatt on 29/01/2018 07:40:22:

Internal thread!

A better approach would have been to thread it with support before turning that outside, which is effectively what I did, fortunately it was long enough to lose the last 10mm.

 

Oops, wouldn't have worked very well with a tailstock centre in the way...

Then you have the problem that aluminium extrusions are never round, so you neeed to turn the outside to use a steady anyway. crying.

 

 

I finally got sorted out trimming the heads of lots of M4 allen screws 25 thou shorter. Then mounted the collet draws I've been mackling up for the HLV.

 

 

Makes it easy to find the right size collets. Also easy to spot which ones have gone missing.

Edited By Mark Rand on 29/01/2018 16:45:37

Thread: The Workshop Progress thread 2018
28/01/2018 00:13:07
Posted by Neil Wyatt on 25/01/2018 19:22:23:

Bored out to 2" (actually 50.85mm) with a heavy duty HSS boring bar.

The long overhang (of the tube) was causing resonances so I finished with a long, slow shallow cut with my hand resting on the outside of the oily tube as a damper. Worked!

Neil

Ooh. 2 tenth's oversize. Gonna need to swage that down to fit. cheeky

It's wonderfully satisfying when something comes out so well, especially when working 'between units'.

Thread: Absorption fridge tech details
28/01/2018 00:06:48

Can it also operate from bottled gas? That will be far more economic than 12V power generated by the car's engine. Other than that, make sure that the final heat exchanger (waste heat disposal) stage is cooled as well as possible, but giving it lots of room and a nice cooling breeze.

Edit to realize that it's multi-fuel. So of course it can run on gas. embarrassed

Edited By Mark Rand on 28/01/2018 00:08:31

Thread: What did you do Today 2018
27/01/2018 22:05:33

Could be worth turning up a top hat shaped plug to fit in the tube so you can use a tailstock centre to steady things.

For Philip Rowe, If you haven't found a supplier of EDM hole shooting, is it worth breaking up the drill with a small punch? I had luck doing this when an M3 tap decided to glue itself into some stainless steel.

My progress today was drilling and tapping all the mounting holes in the collet draws I'm making for the Hardinge. M4 thread forming tap in a battery drill was much faster than the coordinate drilling* in the milling machine. Tomorrow, I hope to drill and tap an emergency collet so I can slightly shorten the heads of the 36 Allen screws so they will fit into the drawer slides.

* Had to shorten the 3.7mm tapping drill to be able to get clearance between it and the drawer sides in the mill. The Beaver mill has got 17" max clearance nose to table and 0" minimum. Given that a tool holder and tool generally uses up a minimum of 5" and a milling vice might use another 2-4" this is sillysad, since it reduces the maximum work height to less than 9". In this case there wasn't enough clearance with an 8.5" work height.

Oddly enough, the next project will involve welding up an 8" riser out of bits and pieces that I've got. I'd already planned to make it for one specific job that needs doing, but I'm beginning to realise how useful it will be in general.

Thread: Budenberg Dead Weight Pressure Tester
24/01/2018 23:04:04

Readings should be corrected for local gravity and temperature for the highest accuracy. The weights are normally stamped with the standard gravity (normally 9.80665 m/S^2) and the piston is normally stamped fro the standard temperature (20°C typically).

 

Many 'happy' hours spent in power stations around the world with Budenberg dead weight testers (for calibrating transducers) and dead weight gauges (what we used for high pressure readings before transducers got reliable enough).

 

A dead weight tester is sufficiently quick and rugged to use that there is no benefit in using a bourdon tube gauge as a working master.

Edited By Mark Rand on 24/01/2018 23:05:28

Thread: Welding en36b
24/01/2018 22:45:21

For welding high carbon or dissimilar metals, I use Inconel 82 because I've got a big reel of it laugh. EN36 isn't all that special in terms of alloying components, so I wouldn't worry about welding it with mild steel filler.

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