Here is a list of all the postings John Baron has made in our forums. Click on a thread name to jump to the thread.
Thread: Power feed - 'which motor shall I buy'? |
21/05/2020 10:23:19 |
Posted by Robert Atkinson 2 on 21/05/2020 07:40:03:
Why have you got a tumbler reverse gear on a drive from a reversable motor? Robert G8RPI. Because the wiper motors are designed to run in one direction only. The worm only has a thrust bearing at one end.
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Thread: Milling a 45 degree 'v' slot |
21/05/2020 10:20:50 |
Posted by Buffer on 21/05/2020 10:14:49:
I have often wondered how you are supposed to acurately position a V on work with a head tipped over or even with the work tipped over. None of the usual edge finding techniques that I know of would work. Actually its quite easy. Scribe lines to represent the centre line and "V" edges and work to those.
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21/05/2020 10:05:44 |
Hi Lee, Guys, Two things here, first it is almost impossible to accurately set the head at an angle of 45 degrees, which you will find out when you come to mate it up with the face that it is supposed to fit. Second when you come to re-tram the head you will find that as soon as you tighten the securing bolts the head will move slightly. I've spent hours tramming the head on my mill and whilst it is now nearly spot on you will find that the tram moves as soon as you tighten the head locks. Not only that but the tram will change with the position of the head on the column. I even went as far as making a tramming tool that gets me spot on ! Until I tighten something up. Edited to add pictures Here its just sat on a steel block. Since this picture the dial gauges have been changed for a pair of 0.01 mm identical ones. This picture shows it in use. The out of tram is quite obvious, nearly 5 thou. Using this tool I can get 1/2 a thou sometimes.
Edited By John Baron on 21/05/2020 10:17:42 |
21/05/2020 09:56:25 |
Posted by Michael Gilligan on 21/05/2020 08:10:26:
Go for it, Lee ... ‘though it’s interesting to ponder how much simpler it would be to cut the vees on a shaper. MichaelG. +1 |
Thread: Power feed - 'which motor shall I buy'? |
21/05/2020 07:00:03 |
Hi Ian, Guys, If you look in my album you will see that I made a gear to go on the end of the leadscrew, using a salvaged plastic gear and a brass hub. this is driven directly by one or other of the tumbler gears.
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20/05/2020 20:07:07 |
Hi Dave, Guys, Yes I agree with you, the motor does not stop dead like a stepper would ! I freely admit that the situation you describe of coming to a blind end had never occured to me. I'll have to check just how fast the traverse stops when it hits a limit switch. A far as car window screen wiper motors go, they are amazingly powerful things. Back in the early days I tested one using a pair of mole grips to try and stall it. I needed two hands and struggled to restrain it. The motor just laboured and carried on turning. It stripped the centre out of the worm wheel. As it happened I got several motors and found that some are left handed and some are right handed. All the ones that I got were dual speed bar one. If you have have a look at my album you will see the tumbler reverse mechanism copied from the Myford.
Edited By John Baron on 20/05/2020 20:09:10 |
Thread: Making new gib strip for cross slide |
20/05/2020 15:03:49 |
Hi Rowen, Buy a length of silver steel rod and make a spotting tool. Its just a length of rod of the right diameter to pass down the hole with a point on the end turned in the lathe and the end hardened. A quick tap with a hammer and done. Dimple it on the drill press.
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Thread: Milling a 45 degree 'v' slot |
20/05/2020 14:57:43 |
Hi Lee, Guys, Whilst your picture shows one way of getting a 45 degree angle, its not a good way of holding work for milling. My recommendation would be to buy a proper inverted cutter and secure the work to the mill table properly. At a pinch you could use a 45 degree HSS or carbide countersink and take it easy with the cut.
Edited By John Baron on 20/05/2020 14:58:32 |
Thread: A polite note to beginners from ARC |
20/05/2020 14:51:51 |
Posted by Ketan Swali on 20/05/2020 14:42:35:
During lock-down, we have seen an increase in number of beginners entering the hobby.
All these questions are great. There is a lot of enthusiasm with beginners, but the knowledge is limited, because of lack of previous hands-on experience. Sometimes this results in questions over fitness of purpose, especially resulting from bargains obtained through auction sites. There is nothing wrong with that. We - the collective - are all here to help, even if one members opinion is different from anothers. Keeping this in mind, ARC commissioned a beginners series in Model Engineers Workshop, relation to using a modern day lathe or mill. These series dealt with how to use the respective machines and tools associated with them. This series started with issue 260 onwards for using a lathe - by Neil Wyatt, and 261 onwards for using a mill - by Jason Ballamy. Judging by the questions we see on the forum, as well as over the phone and emails, can I please suggest and encourage beginners to subscribe to the digital version of the magazine?... which in turn will give beginners access to the back issues. The machines and related tools were given to Neil and Jason, precisely to write the series for beginners to address many of the questions which are being asked so regularly now.... more so during lock-down. If you do not have time to read, or if you don't want to, that is up to you. Under such circumstances, please be considerate and respectful of the time the collective on this forum spend to help the beginners. Many on here have years of experience. I would particularly like to draw attention to regular references to ARC products which Neil and Jason in particular make. The reason why they make reference to ARC products is because they have used them. Many of the YouTube videos to which Jason refers are directly linked to the beginners series which he wrote. Yes, this shows off the ARC product in question. He does not get extra commission for this. He is trying to show the process to a beginner, and yes this promotes sales for ARC. It does not mean that the beginner should only purchase ARC products. Both Neil and Jason along with others give their time for free on this forum. ARCs contributed to the hobby by establishing a beginners series on the subjects in question. We paid Neil and Jason by giving them the products. In real terms, if I had to pay for the series in terms of time invested by Neil and Jason, instead of paying them by product, it would have cost ARC a lot more. I am aware that this 'investment of helping people' has gone down like a lead balloon with a minority of members on this forum, which is a wrong and sad interpretation. Two members (not Neil or Jason) have PM'd me notifying me of two other members of this forum who say that Neil and Jason are 'very palley with ARC' because they get things for free (I have used polite language to what was actually said). This is the wrong interpretation. Both have been imparting their knowledge freely on this forum, along with others, long before the two members chose to make the comments they did, and long before ARC commissioned the series for beginners. The reasons why ARC chose Neil and Jason for the series is precisely because of their knowledge and ability to write articles which a beginner can understand. Both Neil and Jason pay for what they want from ARC. Neil and Jason only get 'things for free', if ARC wants them to test the products and give a report. Again, 'for free' is not really, considering the time and effort they have to put in to carry out the tests, which ultimately benefit the end user. I have given products in the same way to other users to test. Many are on this forum, and they choose not to write on here, or there is an agreement between the tester and ARC for the project to remain confidential. Before anyone says it,... YES ARC - i.e. me have a bee in my bonnet about certain auction sites, especially when we know the quality of certain products being promoted on there, combination of good, bad and ugly. Separate from the two members in question, I also think it wrong of two other people (one of who is still a member on this forum), to degrade a the memory of the late John Stevenson under comments on a product which was on You Tube promoting a product sold on Banggood - which i personally find disgusting.. after a person has passed away, just because they had a grievance with him. JS was another person who helped us, and it is a shame that those to people were reluctant to say things to his face when he was alive. YES, such auction sites selling products direct from China eat into ALL U.K. based businesses. It is a fact of life we live with. However, if new comers wish to make comparisons, we kindly request you to be careful and avoid generalising, especially if you have limited knowledge. All U.K. sellers work hard to service the end user and to survive.. in any climate, and no, we - as in most reputable U.K. sellers are not out to diddle anyone. If you got a good or bad bargain off an auction site, that is well and good. But please be respectful too of the knowledge being imparted on this forum, and remember to thank the collective - forum community who provided you the assistance. I have often seen long threads where many have helped, without any expectation of thanks, and then suddenly the receiver of the knowledge comes back in on another thread giving the impression that 'he knows everything' on a subject, and is suddenly in expert. Ketan at ARC. +1 |
Thread: Making new gib strip for cross slide |
20/05/2020 14:41:33 |
Hi Guys, In general I agree ! Brass would be my material of choice, and it comes in 3.2 mm thick by 12mm (actually 1/8" X 1/2" X 12" ) but mild steel would be good too.
Edited By John Baron on 20/05/2020 14:42:46 Edited By John Baron on 20/05/2020 14:43:10 |
Thread: Advice on lathe Threading tools |
20/05/2020 14:32:29 |
Posted by Jim Beagley on 20/05/2020 12:17:14:
Posted by John Baron on 20/05/2020 11:18:26:
Posted by Jim Beagley on 20/05/2020 10:35:02:
I’ve been looking for a suitable Glanze internal threading indexable holder and apparently they only do ones for 60” inserts. I looked at APT but there’s not number to call them that I can find. cheers Hi Jim, I would check that information very carefully, I don't know any carbide insert that will do both angles ! It will be one or the other not both. I doubt that it would be double ended in order to do that. FWIW. I pay around £8 for ten 60 degree ones and around £14 for 10 off 55 degree ones. However getting stuff out of China is difficult at the moment.
Edited By John Baron on 20/05/2020 11:20:48 Edited By John Baron on 20/05/2020 11:21:44 Hi John. I was looking for a holder that would take both 55 and 60 degree inserts. Sorry if I was unclear. Ah, you didn't mention the holders / boring bars ! The bars that I have will accept either of the 60 or 55 degree carbide inserts. The one that nobody seems to do is the 47.5 degree ones for BA threads. Luckily for me a friend has ground a couple of HSS cutters for those. 2 mm square HSS that fit into a hole drilled into the end of a short length of 12 mm square bar, with a 4 BA hex socket grub screw.
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Thread: Which slitting saws |
20/05/2020 11:52:16 |
Hi Dave, Guys, It was not understanding slitting saws that caused a jam up when cutting aluminium on the mill, destroying the teeth on the plastic gear. If I have to do a longish cut in any material I prefer to use the bandsaw. Otherwise its slow and steady with lots of lube. Trying to do a cut in one go doesn't take into account that as you cut the stresses in the material tend to cause the blade to become trapped. The slit closes up, the material twists and all sorts of weird things happen. As an example, I milled a long 8 mm wide slot 10 mm deep in a piece of material, about 12 mm from one edge. Lovely cut no issues at all. Until I came to refit the workpiece. The slot had opened up and the outer edge had twisted several mm, preventing the piece from fitting back into the frame of the slide.
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Thread: Power feed - 'which motor shall I buy'? |
20/05/2020 11:35:59 |
Posted by SillyOldDuffer on 20/05/2020 10:55:57:
Well done Iain for measuring the force needed to move the table! The problem with your first calculation is the mass of the table isn't the main factor. It's the force needed to overcome sliding friction and that of the leadscrew mechanism. The sliding friction of a milling machine table is oily low, and although the lead-screw and nut are relatively inefficient, the screw is a favourable torque converter. No way could I move a 20 ton concrete block, but I have pulled a 20 ton canal barge - the barge being on a slippery surface matters much more than the weight. Type of motor used depends on how much control is wanted. A windscreen wiper motor and DC speed control will wind the table to and fro as a convenience, but there's no accuracy in it. Like power steering in a car, it's down to the driver to get it right. A requirement for accurate stop-start positioning and speed is more easily met with a stepper motor (or hybrid or servo) and computer control. Having measured the minimum force needed to move the table, it's necessary to allow for cutting force as well. It's also worth repeating the measurement with the table heavily loaded, say with a vice, rotary table and the biggest object you're likely to cut. As you mention, my experiments also found cutting doesn't need lots of extra oomph on the table, presumably because the mill-motor does most of the cutting work. You're in the right ball-park, but I suggest doubling the maximum load measurement to size the motor. Triple if nervous! Shouldn't need a massive motor but make sure the power-supply has plenty of grunt. Dave
Edited By SillyOldDuffer on 20/05/2020 10:56:23 Well done Iain for measuring the force needed to move the table! [quote]A windscreen wiper motor and DC speed control will wind the table to and fro as a convenience, but there's no accuracy in it.[/quote] I disagree here. I use a window screen motor and a variable voltage power supply. and can control the cutting speed from stop to as fast as the motor will run for fast traverse. I do that at 30 volts. The average voltage when fly cutting with a 2.5 inch diameter cut is about 6 volts and less than 2 amps current draw. That gives me a repetable 50 or 60 mm a minute. Though I do admit that I adjust the voltage and therefore the speed to suit the work being machined. I find that it is almost impossible to stop the wiper motor without shearing the internal gear off the shaft and even then the motor doesn't stop, just labours a little.
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Thread: Advice on lathe Threading tools |
20/05/2020 11:18:26 |
Posted by Jim Beagley on 20/05/2020 10:35:02:
I’ve been looking for a suitable Glanze internal threading indexable holder and apparently they only do ones for 60” inserts. I looked at APT but there’s not number to call them that I can find. cheers Hi Jim, I would check that information very carefully, I don't know any carbide insert that will do both angles ! It will be one or the other not both. I doubt that it would be double ended in order to do that. FWIW. I pay around £8 for ten 60 degree ones and around £14 for 10 off 55 degree ones. However getting stuff out of China is difficult at the moment.
Edited By John Baron on 20/05/2020 11:20:48 Edited By John Baron on 20/05/2020 11:21:44 |
Thread: Power feed - 'which motor shall I buy'? |
20/05/2020 09:54:54 |
Hi Ian, Details of mine are in my albums. I used a car wiper motor that I got from a scrapyard for free.
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Thread: Lathe work |
19/05/2020 15:24:56 |
Posted by Hopper on 19/05/2020 12:54:17:
If you grind them in situ you will need to make a clover leaf plate or at least packing strips between adjoining jaws to push the jaws outwards while grinding. Hi Hopper, Yes I agree with you for a three jaw chuck ! With a four jaw you can grind each jaw independently. The technique that has been described to me is to lock the chuck so that the jaws are horizontal and then grind the face of the jaw so that it is square. To prevent the jaw moving whilst grinding, use a clamp across opposite jaws. As long as each jaw has a true face then any work placed in them and trued up should be true at both ends.
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Thread: Stabilising a Milling Machine |
19/05/2020 15:05:25 |
Lee, my machine, similar to yours on a steel stand it isn't fastened down, but I do have it sat on a square of rubber conveyor belting.
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Thread: Annoying milling cutter diving into the work |
19/05/2020 14:49:21 |
Hi Lee, Guys, You can get ball bearing collet nuts, much easier to tighten properly. One other thing with cheap collets, check them very carefully for burrs and swarf in the slits. I use a Stanley knife blade to make sure that the slits are clean and burr free. It doesn't take much for a loaded cutter to pull down. I thought that I had posted some pictures showing some of the worst of mine ! After cleaning properly they are fine.
This is the sort of thing that will cause all sorts of problems. If the collet has been used before checking, these bits of swarf will get squashed and be both hard to see and even harder to clean. Edited to add pictures:
Edited By John Baron on 19/05/2020 14:56:26 |
Thread: Milling spindle motor |
19/05/2020 12:14:43 |
Posted by Bob Stevenson on 19/05/2020 12:05:30:
That's both the 'cure and the curse' of Youtube...you get all sorts of stuff from golden nuggets to dross and there's plenty of the later......However, Steve Jordan offers his exploits as they are and they probably suit him and his workpieces such as they are. As has been already pointed out, he offers ideas and possiblities.
The site has a pronounced 'down' on Steve Jordans videos, but virtually all of the many sneering detractors don't appear to have posted any videos themselves!....indeed many of them don't even make anything!!?
I did have a quick look for videos on youtube by 'not done it yet' & 'john baron'...I did'nt find anything so perhaps they could direct everybody the their vids please. Hi Bob, Guys, You won't find any videos of mine because I've never done one, other than by accident the other day when taking pictures of my chuck jaws. And I don't know how I did that...
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Thread: Lathe work |
19/05/2020 12:10:34 |
Posted by old mart on 18/05/2020 20:54:24:
Looking at the pictures of the jaws from the lightweight four jaw chuck, and having recently sold a set of new ones, I recon yours are in pristine condition, there are almost no signs of wear. The threads are ACME form, there is a variation with square threads. I have a set of worn jaws, they look very different both in the thread wear and the contact edges. There is a method of grinding these independent chuck jaws, one at a time, in the chuck. That would ensure they are accurate when used. Yes I agree they should look pristine But I do agree that they can be easily trued up insitu. I did try them turned around and with the 20 mm test bar they are virtually spot on. I discussed this with a friend, and how they could be trued up. I mentioned it in an earlier post.
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