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Machining slender crankshafts

How to reduce deflection while machining the journals of long slender crankshafts

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Bob Rodgerson30/03/2014 22:44:55
612 forum posts
174 photos

A long time back I machined the crankshaft for a 360 cc flat six.

In order to minimise deflection and chatter while machining the various journals I filled the gaps between the webs of previously machined journals with polyester resin by masking off most of the gap and leaving just a small hole through which the resin is poured. When finished drop the crank into a tank of Acetone to dissolve the resin.

Michael Gilligan31/03/2014 08:47:53
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23121 forum posts
1360 photos

Neat idea, Bob

Thanks

MichaelG.

Steve Withnell31/03/2014 18:55:41
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858 forum posts
215 photos

For the crank for the Whittle V8, I made some slotted tubes to slip over the crank and used jubilee clips to tighten them up.

Like this:

**LINK**

Steve

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