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Thin heat shield for soldering

How to protect tube ends during stay soldering

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David Haynes28/08/2015 21:30:51
168 forum posts
26 photos

I want to solder firebox side stays but don't want to damage the existing solder on the tube ends less than 1/2" away. I had thought of using a bit of squashed down soldering blanket but wondered what other folks use.

Thanks,

Dave

Michael Gilligan28/08/2015 21:39:57
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23121 forum posts
1360 photos

I have found Cool Heat paste very effective on small assemblies.

MichaelG.

Neil Wyatt28/08/2015 22:27:09
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19226 forum posts
749 photos
86 articles

Is that stuff really called what I think it is!?!

N.

Michael Gilligan28/08/2015 22:36:04
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23121 forum posts
1360 photos

embarrassed

duncan webster28/08/2015 23:56:24
5307 forum posts
83 photos

You can get Ceramic Paper

http://www.hightemperaturetextiles.com/needlemat-blanket-paper/refractory-and-ceramic-blanket-and-paper/ceramic-paper.html?gclid=CLWJmrrvzMcCFYYfwwodr6YH8w

I scrounged a bit from a local furnace repair company for doing a very similar job

Keith Hale29/08/2015 09:27:48
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334 forum posts
1 photos

I assume you have initially used a low temperature silver solder eg 42% with cadmium or 55% cadmium free.

The remelt temperature of both is higher than their original temperature. This is caused by the solder absorbing copper and changing its' composition.

Do a simple test.

Replicate 4 stays in a line. Braze them. Let them cool.

Now set up a parallel line of stays 1/2 inch apart.

Braze them with your low melting point silver solder. Use a suitable burner that will enable you to control the heat. Watching the flux will help you to avoid overheating. As soon as it goes clear your are at brazing temperature. Ensure you also cover the first line of joints with flux to protect them if you do remelt them

Alternatively attach a heat sink where rfequired. This could be a damp rag, a mole grip wrench or apply Pyrocool - a spray product available from Advanced Engineering Ltd Redhill (no connection other than we used to sell it - demand not meeting expectations).

Keith

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