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Tool grinding jig

Recommendations for grinding jig to sharpen lathe tools & drill bits

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Adam Harris17/03/2014 16:49:27
533 forum posts
26 photos

Hi Bazyle, actually on closer inspection the Shars does seem to have degree calibrations on all swivels and so does look to me the preferred choice although unfortunately I have already dealt on the AMA-WEA! Maybe I will buy a Shars as well if mine looks a bit ropey in real life. Adam

Bazyle17/03/2014 17:52:54
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6956 forum posts
229 photos

Looks like Trevor was first off the mark on the Shars unit while I was still writing. Importing one would be way more than £85 as they would ship by 'extorsionmail' though I have seen reference to a new system of using a 3rd party consolidation shipper.

Bog's unit is a (home made?) 'universal head' common for most tool and cutter grinders eg Clarkson (this is a great site by the way if you have a clarkson fetish). These are horribly expensive when they come up alone hence need for nice casting to be produced. Ok you can make something out of a bit of big angle iron section or cast angle plate but it's not the same and nobody seems ot make a cheap unslotted 3in angle plate casting.

The AMA is pretty cheap for a universal vice but Harry on ebay is actually our friendly 'shopping partner' on this site Amadeal who also support the Briston show and are very good value.

Roderick Jenkins17/03/2014 18:14:58
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2376 forum posts
800 photos

Posted by Bazyle on 17/03/2014 17:52:54

Nobody seems to make a cheap unslotted 3in angle plate casting.

You could try one these. As cheap as a casting and ground on 2 faces

www.axminster.co.uk/ground-angle-plates

The one I bought was nice quality cast iron

Rod

Adam Harris17/03/2014 18:27:21
533 forum posts
26 photos

Bazyle do you by any chance know a supplier of thin strips of steel plate with engraved graduation degree marks such that could be wrapped and pinned around a swivelling collar (a supplier would presumably produce different strips corresponding to different diameter collars)?

Neil Wyatt18/03/2014 16:59:20
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19226 forum posts
749 photos
86 articles

Hi Adam,

It's very easy to make your own using a milling machine and a pointed lathe tool as an engraver.

Neil

Adam Harris18/03/2014 17:08:05
533 forum posts
26 photos

Hi Neil, I am afraid that I might be able to accurately place the graduation marks (I repeat might!) but I think engraving nice numbers is way beyond my flight range! I was thinking I could use the dividing attachment to place the graduations but I would never be able to draw nice numbers like you have done in that photo. Kind regards,

Adam

Adam Harris18/03/2014 17:16:18
533 forum posts
26 photos

The AMA-WEA arrived this morning within 24 hours which is very impressive. The vice feels nicely precise, as does the swivel, but the two tilts are rather loose fitting when unclamped, the paint job is awful (keeps coming off in your hands), and although there are graduation marks on both tilts and on the swivel, the marks are very feint and needless to say bear no resemblance at all to reality of actual degrees of movement. Typical chinese quality I suppose. Checking Alibaba I see this is a popular design made by a number of firms both in China and in India so maybe there are better examples out there. Anyway at £59 all in serves my purpose for sharpening cutting tools more accurately and comfortably than I could ever do by hand. Adam

Bazyle18/03/2014 17:47:50
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6956 forum posts
229 photos

Adam. For setting angles apart from the swivle it will be easlier to use a wixey electronic angle gauge.

Stick on scales are available. I'm sure I saw a thread on another foum in the last week by somone finding such for his topslide angle setting . Just got to find it again.

Thanks Rod, might look into that.

jason udall18/03/2014 18:13:20
2032 forum posts
41 photos
As to dividing a scale...
If stick on is acceptable. ..
Try wrap paper at least one turn round....score trough..you now have tape "exactly".one turn long..now either divide..by tech drawing techniques or use cad...print ..stick down..lacquer. .
jason udall18/03/2014 18:15:17
2032 forum posts
41 photos
And if able to print revesed on clear film and stick down with lettering underneath.
Neil Wyatt18/03/2014 18:19:15
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19226 forum posts
749 photos
86 articles

My numbers were stamped. i could have done better now with a simple stamp guide I have made.

If I was re-doing that job, I would use photo etching.

Note, I had to mark a flat piece of brass, bend it to size, then measure the elongation of the scale and use that to calculate sizes for the final one in order to get an accurate result.

Neil

Bazyle18/03/2014 18:56:13
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6956 forum posts
229 photos

Thisis the other thread I mentioned

Adam Harris18/03/2014 20:47:05
533 forum posts
26 photos

Hi Bazyle, many thanks. That Wixey looks absolutely brilliant! Are they accurate? Certainly better than bending down and squinting at small engraved graduation marks with a bright torch however well etched.

Adam Harris18/03/2014 20:48:24
533 forum posts
26 photos

Jason, Many thanks. Adam

Adam Harris18/03/2014 20:48:38
533 forum posts
26 photos

Neil, Many thanks, Adam

Adam Harris18/03/2014 21:37:51
533 forum posts
26 photos

John (Bogstandard2), that is a fantastically useful site for printing graduations of every sort adjustable to every scale. Perfect. Many thanks indeed. Adam

Adam Harris18/03/2014 22:05:26
533 forum posts
26 photos

Hi Bazyle, just bought a Wixey now on ebay for £22.50 incl postage - looks like the best value gadget I've bought in years! Says it is accurate to 0.1 degree and has magnetic base and zeros to set to reference level. Many thanks again, Adam

Bazyle19/03/2014 00:35:09
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6956 forum posts
229 photos

I tested my wixey against the sine bar and it was correct. Remember that readings to 0.1 mean it is in the range 0.1 to 0.19 so it has a range of 0.1 not spot on. Easily good enough for tool girnding and far better than you can do with a plain degree scale and equal to one with a vernier. You can more confidently undo a set-up and go back again

Les Jones 119/03/2014 08:42:57
2292 forum posts
159 photos

For those that missed Neil's post mentioning a cheaper version of these gauges here is the link.
I suspect that these are exactly the same design. Note they are in the "Big spring sale" leaflet so this price is only valid until 18/4/14

Les.

Edited By Les Jones 1 on 19/03/2014 08:46:13

robjon4419/03/2014 09:06:34
157 forum posts

Bazyle, may I suggest with regard to your quest for a small angle plate that you search the site of WDS Components, they do Cast Iron flat, round, angle, channel & tee sections in various sizes, I'm sorry that I cant tell you their pricing, but when I worked in a toolroom these were incorporated into all manner of jigs & fixtures, there were of course offcuts all over the show so I pigged out in those days. Have made the raising block that Mr. Warco sold for his lathe/ mills out of a piece that was exactly the same size & added the tee slots & plain/ tapped holes as & when, there is the off chance you may be able to "aquire" some the same way. robjon44

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