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removing a sleeve from a blind hole.

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capnahab08/08/2015 16:02:15
194 forum posts
17 photos

Softly softly catch monkey indeed. The main thing needed was patience as usual. Judicious use of the pry bar did it, but it is very tight in there. However I present for you the said split cotter with no anti rotation and associated pool of crud in the depths.

img_6649.jpg

Brian Wood08/08/2015 17:59:32
2742 forum posts
39 photos

Now that you have it exposed, it might pay you to ease the fit a trifle before reinstating it so that both halves of the cotter do their share in gripping the drilling spindle in the future.

I'm willing to bet you will see from the wear pattern that the upper half has a bright shiny patch where it was contantly hard up against the spindle being unable to float slightly as the design intended. Anoither bonus might be marginally easier movement and control of the spindle.

Regards

Brian

jason udall08/08/2015 19:39:28
2032 forum posts
41 photos
Also maybe add say a file stroke to prevent hydraulic lock?
jason udall08/08/2015 19:43:56
2032 forum posts
41 photos
Btw..you seem triumphant that there was no anti rotation key.. .
It was just a suggestion that these are sometimes used so check that this isn't the case.
capnahab08/08/2015 19:53:22
194 forum posts
17 photos

No , I wasn't triumphant ( because I was clueless about such devices anyway ) , only mentioned it Because there had been some speculation. It's good to know these things because my last experience of anything cotter was getting the pedals off my bike when I was about 8, - I remember mangling them and thinking 'I haven't done that very well ...

Just wrestling with how to take a few thou off the diameter whist maintaining a nice finish ( apart from the file stroke which I also don't know how to do. Looks tricky to hold on the lathe without marring the surface.

Michael Gilligan08/08/2015 20:25:10
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23121 forum posts
1360 photos
Posted by capnahab on 08/08/2015 19:53:22:
Just wrestling with how to take a few thou off the diameter whist maintaining a nice finish

.

It might be easier to clean the hole out very thoroughly, and then if-needs-be, open it out a touch with emery paper on a wooden dowel.

MichaelG.

jason udall08/08/2015 21:42:57
2032 forum posts
41 photos
The file stroke thing....
Just a single stroke to add an air bleed to cotter if it fits "too" well in the blind hole..you will know if too good ..when cotter feels "springy" in the blind hole. .
A stroke. .smallest cut ..to provide a simple flat..air..leak..letting air in.

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