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Member postings for John Stevenson

Here is a list of all the postings John Stevenson has made in our forums. Click on a thread name to jump to the thread.

Thread: Nice small lathe ( CVA )
14/02/2017 21:19:41

Michael forget it.

Even though it's the 20" bed model it going to weigh the best part of 1 1/2 tonnes and it doesn't split.

It is a D1-3 as it's the same as the 30" model, just shorter although this one looks to be the full metric version as opposed to the imperial version with transposition gears.

The transposition gears are like hens teeth to get, they are half size, 32 DP as opposed to 16DP so you have to swap the whole set.

Be interesting to see how much it fetches as a decent full size CVA very rarely makes it past £1200 even though they will knock the socks off a Student or M250 or M300.

I ran one for quite a few years until I parted it out a couple of years ago to replace it with a larger, full metric machine.

I broke mine for spares as it was worth more for the sum of it's parts , especially when listed on Ebay.com as Monarch 10EE spares. The fixed steady made $600 on it's own, transposition gears made £400 in this country but would have made far more in the States.

Thread: Warco WM18 T Slot size
14/02/2017 16:20:09
Big 'ammer
Thread: Myford ML7 spindle internal taper/counterbore?
14/02/2017 16:15:54
No it's not. Out on site at moment so post later but now you have the chance to drag the design kicking and screaming into the 19th century
Thread: Gear cutting with a shaper?
14/02/2017 10:16:45

As backed up by MAAG one of the better respected gear companies.

Thread: Einstein theory of relativity
14/02/2017 00:26:55

The late dearly lamented Gert used to say to me "When are you going to grow up ? "

I didn't realise it was an option ??

Thread: Gear cutting with a shaper?
14/02/2017 00:21:39
Posted by Michael Gilligan on 14/02/2017 00:02:49:

Posted by John Stevenson on 13/02/2017 22:46:05:

Maag have used this idea for years on their gear grinders which have to have far more accuracy than we can hope to attain in the home shop.

.

John,

Sorry ... too late to edit my previous post:

If you were actually referring to the general idea described in the 'Base Circle' article ... He does acknowledge that in the second paragraph:

"The idea is to use a shaping machine (in the writer's case, a very old hand-operated machine) and to fit to it a mechanism on the lines of that used in some types of gear-grinding machines, such as the " Maag " or older " Lees-Bradners " to give a rolling motion to the gear blank while being cut. This method, being a true generating method—right back to first principles—results in a correctly formed involute tooth."

MichaelG.

Michael,

Not read that article for many years so not familar with the reference.

I was going on what I'd read in a gear book years ago but as all my books are still at the other house I can't scan the page. From memory it was only like a concept drawing to explain the principle but in true Michael gilligan style will this do ? wink

**LINK**

13/02/2017 22:46:05
Posted by Michael Gilligan on 13/02/2017 22:27:19:
Posted by Bazyle on 13/02/2017 21:57:08:

I just tried an experiment wrapping some Bowden cable inner round my drill pillar 7 times measuring etc. I found that rather than half the cable width compensation it behaved as if the cable was 1.8mm not the 1.54mm measured. Probably a good idea to use thin shim as suggested above

.

That's interesting, Bazyle ... and I agree that shim should be the way to go. yes

I must just mention, though: If you mean flexible [multistrand] Bowden cable ... I very much doubt if it is truly circular in cross-section; so perhaps your result is not so suprising [?]

MichaelG.

.

Maag have used this idea for years on their gear grinders which have to have far more accuracy than we can hope to attain in the home shop.

Thread: Warco WM16 mill and end-mill chuck
13/02/2017 15:11:31
In whick case buy a MT2 / ER32 chuck which will hold every size you need up to 20mm, screwed shank, plain shank, imperial or metric
Thread: Another Tom Senior question ?
13/02/2017 08:43:24

so centre to centre of the slots from the central slot is 2" ?

13/02/2017 00:54:06

Recently found a batch of alloy tooling plate sub tables for Tom Senior milling machines. I had these cut ages ago with the idea of machining them up with a series of tapped holes to use as sub plates on the bed.

Unfortunately in the depths of time I have lost the piece of paper that went with them that had the number and width of the tee slots on it which I need to lay out the holding bolts.

Anyone willing to have a quick measure up and post a reply please ?

Thread: Strange Happenings
10/02/2017 09:54:40

Had the same happen a while ago.

A while ago I had trouble accessing the Yahoo newsgroups, two of which I run. Did a google and I wasn't the only one.

Tried a variety of options suggested and finished up with an ad-aware type program [ wasn't Ad-aware ] that cure the Yahoo problem but then I started seeing problems on other sites like this one having to log in etc.

What brought it to a head was a lot on inline logins where you had to enter numbers I had to do it twice, first time I entered the number in a box and then moved on it disappeared. When it stared acting up with the on line banking that really raised flags and I got rid of it.

This is W7 on Firefox.

Still having problems with Yahoo but virtually given up on these ijits now but this site works fine IF I don't have ad blockers running.

Thread: What Did You Do Today (2017)
10/02/2017 00:30:50

Good on you Windy.

Keep at it.

Thread: Gearotic Query
09/02/2017 19:17:54

Wouldn't have thought so be hard to stitch two programs together as this goes from one side right through.

On seconds thoughts I might have cheated and used a form cutter in D bit form and hand coded the gear. blush

Not as bad as it sounds, send the cutter across at say 45 degrees to the centre point, then back, then index one tooth and rinse and repeat. Not the answer you were looking for but it's probably the correct one give the time period.

Thread: Threading stainless 8mm on lathe 7x14
09/02/2017 19:07:03

+1 for what Brian says.

I have a very, very good selection of taps and dies but I still tend to screwcut to relieve most of the material, then finish with a die or use one insert out of a Coventry die head as the tool to get all the right form.

Thread: Gearotic Query
09/02/2017 19:02:56

I once saw a large set, probably in a museum or such where although they had been cut correctly they had been drilled from the front at an angle so the hole came out at the root of the internal tooth so someone else had also recognised a problem.

 

Going back thru some old photos and this one is dated end of May 2009 I did actually cut a herringbone with a centre rib but I'm now puzzled how I did it as the later Gearotic wasn't out then.

 

 

Not the clearest picture but the machine would have been one of the early X3's that Ketan at ARC used to sell a kit for. No idea what happened to the gear unless it's on the CNC display board down at ARC ?

Edited By John Stevenson on 09/02/2017 19:03:21

Thread: What Did You Do Today (2017)
09/02/2017 16:56:16

I'm still running a 486 on DOS on a weekly basis, works fine once the boiler is stoked wink

Thread: Looking for a 1/4" ratchet
09/02/2017 16:09:18
Posted by pierre ehly 2 on 09/02/2017 15:59:53:

Hi,

The rolls-Royce of tools:

Snap-on Box ratched (1/4x5/16)

pm

Not in my book.

The Rolls Royce of overpriced tools maybe.

Thread: Gearotic Query
09/02/2017 15:42:53

OK,

I was involved from the get go on the development team with Art Fenerty of Mach 3 fame and Bob Landry.

Like a lot of software it grew in demand for added features and Gearotic 1 slowly out grew the ability of it's core program to build on.

This then changed to V2 and now to V3. Unfortunately feature creep has crept in and Art's goal now isn't so much gears an kinematic mechanisms. I slowly dropped out some where about late V2 but all isn't lost.

The early version, now known as Gearotic1 is still available from the downloads page although when you run it I think it says V4.xx or something.

I also think you need to have the latest version installed whether you use it or not to get certain dll files.

However once it's all installed you can then run the earlier version which works and is very simple. One drawback is it was never developed as far as the later versions so some things are missing line herringbone.

Now on to herringbone. These were developed by Citroen hence their chevron trademark.

Main use as mentioned was in very large reduction drives like turbines. The reason for the shape is that helical gears are quieter than spur as you have a gradual change over from tooth to tooth because of the angle. One problem with helical gears though is depending on the head they have a thrust value what is opposite and increases with the helix angle.

The Herringbone gear was developed to neutralise this as one side cancels the other. On a large reduction drive purely on helical gears, the thrust of the small pinion is enormous.

Now to the original question. The graphics draw the gear OK and code it OK but they can't take into account the cutter radius so yes you do get a small radius in the corner of the internal teeth. What really should have been done is to round the external corner to match. Art realised this but didn't do anything other than in usual Art "Lets go off and see just what we can do " mode he developed the knuckle gear. There is one in the top left corner of the web page with two helicals which are all gears I cut whilst checking code etc.

This is the picture.

But to get back to herringbone, yes they can be made on specialised equipment without the radius as Andrew says but it actually pays to put a central groove in to stop the extreme hydaulic forces when the lubricating oil gets forced into a sharp corner.

So anyone having problems with Gearotic and only wanting to do simple gears like spur, helical etc please have a go with the original program

Thread: Looking for a 1/4" ratchet
09/02/2017 14:23:47
Now that is nice Nick and comes in its own box as opposed to a bubble pack - tempted.

The problem with the type with a 1/4" drive on or the ones with a boss is you loose too much space.
I have between 3/4" and 1" max to get in between two cabinets to remove 4 Allen screws. You can get in with an Allen key on its own but it's a 1/6 of a turn at a time. These modules can take from 1 to 2 hours to change.
Going back is easy as we fit the screws from the inside and fit a tapped keep plate into the small gap.
09/02/2017 13:16:05
Thanks guys, lots of good and useful links and TBH a bit spoilt for choice. Do a more detailed reply later
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