Here is a list of all the postings Michael Cooper 5 has made in our forums. Click on a thread name to jump to the thread.
Thread: Mill DRO X/Y axis + and - on readout |
21/03/2022 19:08:30 |
I’ve never fitted a DRO, so I’m probably talking a load of cobblers, but is it possible the track has been fitted 180 deg out( backwards /. Upside down/ etc) |
Thread: Geometry question: What is the angle between two 45° chamfers, after the two connecting surfaces have been 'flattened'? |
21/03/2022 02:43:56 |
I’m getting 109.5 deg, for your 161 .Definitely try it on paper before you take my word for it lol.Good luck Don |
Thread: Cast Iron? |
21/03/2022 01:07:16 |
Posted by Phil Whitley on 19/03/2022 16:16:41:
Posted by Michael Cooper 5 on 18/03/2022 21:55:43:
If you type into google “phase equilibrium diagrams” it will show you how carbon content changes the steel into cast iron .And if you learn to read it it’s good for heat treating temps If you melt mild steel and cast it, the result will be cast steel, it will not become cast iron unless you add a large quantity of carbon to the melt! Phil Fair enough Phil,it’s really the iron carbon phase equilibrium diagram, I just posted “steel” because when googled it showed the full diagram where cast iron started at just over 2% |
Thread: Looting |
19/03/2022 10:47:52 |
Posted by Roderick Jenkins on 19/03/2022 10:34:22:
Having been only a signed chit away from a MOD stores for most of my career, one of the materials we used to use was Apiezon Q compound - a black putty suitable for use in vacuum systems. I guess this could have been (mis) appropriated by the machinists. It was probably quite expensive but we would never know that. Rod Thanks Rod,maybe that’s what it was.Wouldn’t have been the only thing misappropriated by MoD apprentices. The beauty of cost-codes. |
Thread: Engineering tuition recommendations |
19/03/2022 09:12:53 |
Posted by Paul Lousick on 19/03/2022 05:28:18:
" I always wear a tie clip when using the lathe". You don't need one if you wear a bow tie Fair enough fellas you win lol.Just thought it was worth mentioning if the guy is just staring out. |
19/03/2022 01:17:50 |
Oh, and more importantly, No long hair, loose sleeves, ties , gloves etc and put your Google’s on 👍 |
19/03/2022 00:42:50 |
I would first learn about feeds and speeds and tool geometry and stick to HSS to start with and understand the strength of your tool.Old British tooling was roughly based around the ability to remove a cubic inch per horsepower per minute, bearing in mind they were made out of the correct cast iron which was very stiff.But to become a craftsman your not allowed any electricity bar a pillar drill for the first 6 months.You will spend A week scraping and blueing a flat surface 4” square.My point is you don’t need to to do an apprenticeship to make great models.The advice I see in these comments is as good as any and no one knows it all👍 |
Thread: Looting |
18/03/2022 23:12:50 |
Thanks Rod. I used this in MoD workshops in the 80’s so it could have been from any era knowing their stores.Thanks for the heads up about luting, I never new the word existed till now. |
18/03/2022 23:04:22 |
Thanks Robin,that makes a lot of sense.Learnt more on this site in 24 hrs than I have in last 10 years.Thanks again 👍 |
18/03/2022 22:28:43 |
When I was an apprentice we used a type of black putty that we moulded onto our machine tools making little dams etc to guide any wayward coolant back to the suds tray.I think it was called “looting”.Does anyone know if it still exists or if there’s a modern equivalent.Thanks |
Thread: Cast Iron? |
18/03/2022 21:57:40 |
Phase equilibrium diagram for steel |
18/03/2022 21:55:43 |
If you type into google “phase equilibrium diagrams” it will show you how carbon content changes the steel into cast iron .And if you learn to read it it’s good for heat treating temps |
Thread: Hi from Essex |
18/03/2022 15:52:18 |
Posted by Jon Lawes on 18/03/2022 15:15:14:
Another MoD apprentice here, Boscombe Down in my case. Where were you? Welcome. Hi Jon,I was at Proof and Experimental Establishment at Shoeburyness,but did the first year with the REME at 36 District Workshop in Colchester.Before all the privatisation of course.Must have been very interesting at your end flying all those kites 👍 |
18/03/2022 14:05:46 |
Been a single parent for the last 10 years but the kids are getting old enough now for me to start pursuing some of my own interests.I’m going back down the shed.Served an MOD apprenticeship many years ago in the 80’s and loved it.Great site here and massive amount of knowledge.Going to try and de-rust myself.Thanks for letting me join |
Thread: Screw cutting problem |
18/03/2022 12:40:24 |
Posted by Hopper on 18/03/2022 08:20:44:
Posted by Michael Cooper 5 on 17/03/2022 22:29:56:
When cutting threads the basic set up should go something like set the compound slide to half inclusive angle.Set dial on compound to zero.If possible turn a root diameter at either the start or exit of the thread using cross slide.When the root diameter is achieved set cross slide to zero.Clear tool from work by backing off just enough using compound slide.Select RPM and touch on work using only the compound slide.Wind down the bed till your of your work.Set your first cut on compound and and chose a number on your chaser dial and engage.At end of each pass(remember to disengage) clear work using cross slide and wind down bed past the work to the beginning.Wind in cross slide to zero , put cut on compound slide and engage on same number.Repeat until compound reads zero.I would set up like jasonB as it cleans up trailing face nice. Well, that's one way of doing it, out of many as discussed above. I think maybe there are as many ways as there are machinists! Unfortunately the OP's lathe, an ML7, does not allow you to rotate the topslide to half the thread angle. It is limited at 45 degrees from the lathe axis so can't make it to the required 61 degrees or so. So he is limited to either straight plunge cutting or the common method used in industry of advancing the non-angled top slide by half the amount of infeed. Oh, my apologies,I didn’t know the Myford had this limitation on its compound slide.Thanks for the Lesson 👍 |
17/03/2022 22:29:56 |
When cutting threads the basic set up should go something like set the compound slide to half inclusive angle.Set dial on compound to zero.If possible turn a root diameter at either the start or exit of the thread using cross slide.When the root diameter is achieved set cross slide to zero.Clear tool from work by backing off just enough using compound slide.Select RPM and touch on work using only the compound slide.Wind down the bed till your of your work.Set your first cut on compound and and chose a number on your chaser dial and engage.At end of each pass(remember to disengage) clear work using cross slide and wind down bed past the work to the beginning.Wind in cross slide to zero , put cut on compound slide and engage on same number.Repeat until compound reads zero.I would set up like jasonB as it cleans up trailing face nice. |
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