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Mini Lathe Chuck Adapter

An adapter for screw on chucks

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Nicholas Farr25/02/2022 22:11:27
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3988 forum posts
1799 photos

I needed to use a 3" three jaw chuck on my mini lathe, so I considered making a backplate for it, however the PCD for the holes for fixing it were not in a favourable place and would have needed a much thicker piece of steel and adding extra weight, plus more over hang. So I decided to make an adapter to accommodate the screw threaded backplate that the chuck was already fitted with.

the bernerd.jpg

screw on backplate.jpg

Having looked among my various collection of scrap and offcuts, I found a piece of scrap ram rod.

steel offcut.jpg

This needed a slice cutting off the end that can be seen, which was a fair trial with my Warco 220 lathe with a parting blade sticking out quite a lot for its size.

steel trimmed.jpg

This was then faced and a register to suite my mini lathe and a PCD for the fixing hole was made.

register turned.jpg

It was then turned end for end and parted deep enough for a hole saw to leave a stub for the screw on chuck.

parting & hole saw.jpg

parted.jpg

It was then faced and the stub turned close to size and a hole drilled through the centre for an M12 thread.

face & stub first cut.jpg

Then it was fitted to my mini lathe and finish turned and faced to size and then moved to my Boxford lathe for screw cutting the thread for the screw on chuck and the centre hole was tapped M12 and then fitted back onto my mini lathe.

new chuck adapter.jpg

A M12 bolt with a suitable length of plain shank was screwed fully home and the head thinned from the underside of the head, the head was then faced and turned to 16mm diameter and the shank was filed flat on two opposite sides just on the underside of the head for a M10 spanner, this was to make a backstop for the first job for the chuck.

chuck backstop.jpg

chuck backstop 2.jpg

This light weight 6" four jaw screw on chuck can also be used on this adapter.

6 inch chuck.jpg

Regards Nick.

Huub25/02/2022 23:00:07
220 forum posts
20 photos

Nicely done and by facing the plate on the mini lathe, it will run true (facing side).

Parting using such a large stickout was very brave, no risk no reward.

Nicholas Farr25/02/2022 23:28:27
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3988 forum posts
1799 photos

Hi Huub, yes I was very wary about parting this off, as it is a tough bit of steel, but it all went OK but was a bit long winded, but I did start with the blade sticking out less and just advanced it a little until it got through, keep it well lubricated with cutting oil. Saved making a lot of swarf and a useable ring of steel.

Regards Nick.

Edited By Nicholas Farr on 25/02/2022 23:29:20

Huub25/02/2022 23:31:14
220 forum posts
20 photos

I would have turned the shoulder. Didn't think about doing it your way. Learned something todaysmile

MikeK26/02/2022 00:04:32
226 forum posts
17 photos

Nice one, Nick. And I like that 4-jaw...I need something like that for my own mini-lathe, as the standard 4" 4-jaw is pretty heavy with the required backplate.

Peter Greene26/02/2022 01:38:41
865 forum posts
12 photos

I've never got over the kick of seeing a grotty old piece of metal machined into something really nice-looking!

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