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A prototype Lavet stepper motor

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Tony Jeffree24/03/2021 15:06:53
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See Youtube video here:

The motor is being driven in parallel with the motion work for my Free Pendulum clock. This was a feasibility exercise with the aim of building motion work for the clock rather than using the existing re-purposed Quartz clock movement. Obvious problem is that it is very noisy, which is mostly a consequence of using a small but very strong permanent magnet; I may have to find a source of smaller/weaker ones.
duncan webster24/03/2021 19:32:40
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Excellent, are you going to write it up? The video seems to show it doing 3/4 turn followed by 1/4 turn, is this an optical illusion? I have a Gents silent slave with a Lavet motor, but it does 1/4 turn per pulse, which helps with the gearing

Tony Jeffree24/03/2021 20:03:03
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Thanks! Yes, it's an optical illusion - the blob of white tac is actually slipping on the shaft because the motor's acceleration from rest is quite high. I will be writing it up in due course, but it is early days!

Michael Gilligan24/03/2021 20:18:24
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Posted by Tony Jeffree on 24/03/2021 20:03:03:

Thanks! Yes, it's an optical illusion - the blob of white tac is actually slipping on the shaft because the motor's acceleration from rest is quite high. I will be writing it up in due course, but it is early days!

.

That’s a relief ... I thought my eyes were going funny again cool

The write-up will be most welcome.

MichaelG.

Tony Jeffree24/03/2021 20:39:34
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Fooled me to start with too!

Michael Gilligan24/03/2021 22:17:34
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Whilst not wishing to steal your thunder, Tony ...

For anyone who is unaware of the general design of Marius Lavet's motor :

This is worth watching : **LINK**

https://youtu.be/cGN0ueVhNEY

MichaelG.

.

Edit: __ See also : https://en.wikipedia.org/wiki/Lavet-type_stepping_motor

Edited By Michael Gilligan on 24/03/2021 22:18:25

Michael Gilligan24/03/2021 23:18:37
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PostScript

The collection of drawings in the patent is wonderful ... but sadly let-down by the scanning

**LINK**

https://worldwide.espacenet.com/patent/search?q=pn%3DFR823395A

... The hunt is on for a better copy.

MichaelG.

Tony Jeffree25/03/2021 14:18:37
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I've removed the white blob and marked the rotor with red/black pen to make the movement more obvious.

Tony Jeffree25/03/2021 14:23:23
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Hard to see from the vid, but the necessary asymmetry in the magnetic circuit was achieved by making the two pole pieces moveable - they are offset slightly so the rotor's rest position is not straight across. The pole pieces started life as a 3/8" X 1/8" steel strip with an 8mm hole in it, held in slots in the ends of the armature side pieces. They are each offset by about 1/2mm to get the asymmetry. The shaft is pivoted in tiny ball races, but that is probably overkill.

Tony Jeffree25/03/2021 14:27:30
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A nice feature of these motors is that you don't have to worry too much about end float in the rotor shaft - the PM in the rotor centres itself on the pole pieces and holds the rotor in place with significant force.

John Haine25/03/2021 15:15:21
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Excellent Tony, I have been thinking about the same thing, you beat me to it! Do you use a short "bar" magnet in a brass (or ali) cylinder?

I've also been trying to find out how those clocks with apparently continuous motion work. I believe that they use the identical type of motor but drive them with trick pulse trains, that's the next challenge, should make them a lot quieter.

John Haine25/03/2021 15:25:24
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I get magnets from these people:

**LINK**

Good range of small rod magnets, also have various materials and diametrically magnetised rods.

Tony Jeffree25/03/2021 16:06:17
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Posted by John Haine on 25/03/2021 15:15:21:

Excellent Tony, I have been thinking about the same thing, you beat me to it! Do you use a short "bar" magnet in a brass (or ali) cylinder?

I've also been trying to find out how those clocks with apparently continuous motion work. I believe that they use the identical type of motor but drive them with trick pulse trains, that's the next challenge, should make them a lot quieter.

Thanks John!

It is a short cylindrical (but diametrically magnetised) magnet sandwiched between two brass cylinders of the same dimensions, with axial 1.5mm holes to take the steel shafts. Not the easiest way to go and a pig to align, even badly - but I have found some donut shaped magnets that will do the trick and will be easier to use. I've sourced some from Ebay, some from Amazon; the donut shaped ones are these:

LINK

Supplied by Magnet Experts - haven't been delivered yet though!

Tony Jeffree25/03/2021 16:11:10
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Posted by John Haine on 25/03/2021 15:15:21:

Excellent Tony, I have been thinking about the same thing, you beat me to it! Do you use a short "bar" magnet in a brass (or ali) cylinder?

I've also been trying to find out how those clocks with apparently continuous motion work. I believe that they use the identical type of motor but drive them with trick pulse trains, that's the next challenge, should make them a lot quieter.

Thanks John!

It is a short cylindrical (but diametrically magnetised) magnet sandwiched between two brass cylinders of the same dimensions, with axial 1.5mm holes to take the steel shafts. Not the easiest way to go and a pig to align, even badly - but I have found some donut shaped magnets that will do the trick and will be easier to use. I've sourced some from Ebay, some from Amazon; the donut shaped ones are these:

LINK

Supplied by Magnet Experts - haven't been delivered yet though!

Yes, getting them to work quietly is an issue - even the tiny ones in the quartz movements generate a significant "tick". With the relatively large magnet I am using the tick is very loud indeed, especially when attached to a sounding board. The smaller ring magnets should be better from that point of view.

I'm wondering what happens if you simply drive the Lavet motor using a Sine wave...? Might be worth a go.

Tony Jeffree25/03/2021 16:38:39
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Of course, I had to try it...I have a crude sig gen that will give a ~1 Hz sine wave and a cheap Class D amp, so this is the motor driven from the output of the amp:

LINK

Not very smooth, some of which may be down to the quality of the signal of course, but interesting!

Edited By Tony Jeffree on 25/03/2021 16:52:33

duncan webster25/03/2021 16:53:33
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Not easy to see without taking it apart but I suspect the gents has an axial magnet with steel pole pieces. This could be achieved using a number of small magnets rather than one polo mint. Can also give more than one pair of poles. A non magnetic axle through the middle would avoid short circuiting the field 

Edited By duncan webster on 25/03/2021 16:55:36

Tony Jeffree25/03/2021 16:55:18
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Managed to delete one of the earlier videos - here it is again:

LINK

Tony Jeffree25/03/2021 16:57:46
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Posted by duncan webster on 25/03/2021 16:53:33:

Not easy to see without taking it apart but I suspect the gents has an axial magnet with steel pole pieces. This could be achieved using a number of small magnets rather than one polo mint. Can also give more than one pair of poles. A non magnetic axle through the middle would avoid short circuiting the field

Edited By duncan webster on 25/03/2021 16:55:36

More poles would certainly help with smooth running of course.

John Haine26/03/2021 09:38:25
5563 forum posts
322 photos

Nice to see it works on a sine wave too. I thought the Lavet motor was limited to 2 poles? You would need a more complex stator structure with more rotor poles. From what I can glean the "continuous motion" quartz clocks have a conventional motor but a clever drive waveform with multiple pulses of varying width - I'll try to dig out what little documentation I could find (mainly a patent).

Tony Jeffree26/03/2021 10:00:12
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Looking at the patent drawings that Duncan posted, it seems that he built variants with more than 2 poles, but I haven't (yet) got my head round how that works in detail.

The continuous Quartz clocks could well be using a fairly conventional 2-phase bipolar stepper - if you apply sine waves (one phase-shifted) to the two phases you get a close approximation to continuous rotation. The tricky thing then (for a pendulum clock) is generating the sine waves at the exact frequency of the pendulum.

Edited By Tony Jeffree on 26/03/2021 10:04:47

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