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Denham Lathe crash :>(

Snapped the end off the mandril

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Graham Meek02/08/2023 12:11:58
714 forum posts
414 photos

Hi Roger,

If you have not got your part sorted yet I can repair this on my Compact 5, I am in Cinderford.

Regards

Gray,

Rockingdodge02/08/2023 12:15:10
avatar
396 forum posts
111 photos

Simon has kindly offered to make a new one for me and he lives only 10 miles from me but it is a more tortuous journey than you would think, back of beyond would probably describe it. smiley Certainly an interesting drive.

Thanks to all who offered help and or advice, very much appreciated.

Roger

Edited By Rockingdodge on 02/08/2023 12:16:10

Rockingdodge02/08/2023 13:13:05
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396 forum posts
111 photos
Posted by Graham Meek on 02/08/2023 12:11:58:

Hi Roger,

If you have not got your part sorted yet I can repair this on my Compact 5, I am in Cinderford.

Regards

Gray,

Thanks Graham but I'm sorted now.

Strange how a couple of you pop up out of the woodwork, Forest of Dean, geddit? devil

Ok now retiring to my padded quiet room.

Roger

John MC02/08/2023 13:49:44
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464 forum posts
72 photos

Good to see that repair has been arranged.

have you checked for any other damage. Distorted gear teeth? What would trouble me most about this sort of mishap is distortion of the bed, not unkown with this sort of crash.

Easy to check with a precision spirit level. If you don't have such a thing then see if the lathe still turns parallel when its up and running again.

Rockingdodge02/08/2023 15:10:26
avatar
396 forum posts
111 photos
Posted by John MC on 02/08/2023 13:49:44:

Good to see that repair has been arranged.

have you checked for any other damage. Distorted gear teeth? What would trouble me most about this sort of mishap is distortion of the bed, not unkown with this sort of crash.

Easy to check with a precision spirit level. If you don't have such a thing then see if the lathe still turns parallel when its up and running again.

All checked and ok, these lathes are built like a tank and very unlikely to twist under stress.

img_20230802_140811.jpg

Roger

Howard Lewis02/08/2023 17:12:09
7227 forum posts
21 photos

Well Done all!

Glad that friendshipo still holds good in theThree Counties, to slove your problem

Howard (ex Herefordian ).

Rockingdodge02/08/2023 17:39:07
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396 forum posts
111 photos
Posted by Howard Lewis on 02/08/2023 17:12:09:

Well Done all!

Glad that friendshipo still holds good in theThree Counties, to slove your problem

Howard (ex Herefordian ).

ex Herefordian?

You traitor devilwink

Howard Lewis02/08/2023 18:25:54
7227 forum posts
21 photos

Had to leave for Shrewsbury to be an Apprentice at Sentinel Works..

Still return very occasionally to volunteer at The WaterWorks Museum, so still love the old place.

Changed a lot since I left, They had only been talking about the new river bridge since before I was born, so it was good to see it!

You can take the man out of the City, etc

Howard

Rockingdodge02/08/2023 18:46:56
avatar
396 forum posts
111 photos
Posted by Howard Lewis on 02/08/2023 18:25:54:

Had to leave for Shrewsbury to be an Apprentice at Sentinel Works..

Still return very occasionally to volunteer at The WaterWorks Museum, so still love the old place.

Changed a lot since I left, They had only been talking about the new river bridge since before I was born, so it was good to see it!

You can take the man out of the City, etc

Howard

City still desperately needs a bypass though to relieve the traffic on the Ross - Leominster route

Roger

Howard Lewis03/08/2023 08:08:45
7227 forum posts
21 photos

Hi Roger,

Yes turning across from Victoria St into Barton Rd can be a nightmare.

3 hour drive; 2 hours to worcester than an hours hard drive for the last 30 odd miles!

But good company and things at the Museum.

Never manage to find enough opportunity to pop over to next door to HSME. Always welcomed when I do.

Howard

old mart03/08/2023 18:36:59
4655 forum posts
304 photos

Keep us posted on the progress of your repairs please.

Rockingdodge03/08/2023 21:00:57
avatar
396 forum posts
111 photos

Will do, sahould be collecting a newly made mandril tomorrow morning. I will need to do a couple of 3/16" keyways and then it's the rebuild.

Roger

Howard Lewis04/08/2023 10:43:27
7227 forum posts
21 photos

Spolendid, a successful outcome is within grasp

Howard

Rockingdodge04/08/2023 17:12:22
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396 forum posts
111 photos

Collected replacement mandril from Simon

img_20230804_160255.jpg

And milled the keyways out

img_20230804_160335.jpg

Strangly the key on the outside of the head was quite slack in the change wheels so I'm making up a replacement key to fit.

Roger

Howard Lewis04/08/2023 20:47:13
7227 forum posts
21 photos

Hurrah!

Before long, the wheels will, literally, be turning again!

A really good outcome.

Howard

Rockingdodge05/08/2023 15:08:22
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396 forum posts
111 photos

Ok so reassembly starts

img_20230805_125640.jpg

Mandril inserted into orifice

img_20230805_130020.jpg

Chuck spindle inserted feeding it through the main gears and gear on left that meshes with the Mandril

img_20230805_131001.jpg

Chuck spindle re-inserted feeding it through the main gears and gear on left that meshes with the Mandril the right way round blush

img_20230805_130954.jpg

Front bearing retaining cap fitted

cont. in next post

Roger

Rockingdodge05/08/2023 15:20:41
avatar
396 forum posts
111 photos

Cont. from last post

img_20230805_133658.jpg

Top on to avoid bits falling in.

img_20230805_133707.jpg

Fit cover for the belt pulleys and clutch spring, this is a real PITA as there is minimal room where the cover has to be held in one hand and the belts wrangled over the clutch spring and the double pulley especially as it's a heavy casting. devil

img_20230805_135249.jpg

Then it's the change wheel train and support plates to fit and adjust, I did run the lathe berforhand to check correct meshing and change of speeds, and then run up the gearbox and check all speeds and leadscrew and feed, all works as expected.

Just need to fit the covers and we're back in operation smiley

Roger

Howard Lewis06/08/2023 10:58:15
7227 forum posts
21 photos

Marvellous!

What a feeling of satisfaction!

Howard

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