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how to make it stay in ?

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David Senior29/03/2022 22:08:55
30 forum posts
8 photos

Turn a groove on the section that fits down the tube, and fit an O-ring. Use a fairly chunky O-ring and play with the groove diameter to get a good grip. We make wheel centre caps using this retention method. The section that fits inside the hex can be cylindrical - no need to make a hex. The O-ring will grip on the flats in the hole

Dave

Bezzer29/03/2022 22:33:16
203 forum posts
16 photos
Posted by David Senior on 29/03/2022 22:08:55:

Turn a groove on the section that fits down the tube, and fit an O-ring. Use a fairly chunky O-ring and play with the groove diameter to get a good grip. We make wheel centre caps using this retention method. The section that fits inside the hex can be cylindrical - no need to make a hex. The O-ring will grip on the flats in the hole

Dave

That's what I used to do, made loads of alloy, brass and stainless frame plugs for bikes and fixed them in with O rings.

baplug1.jpg

Grindstone Cowboy29/03/2022 22:37:01
1160 forum posts
73 photos

The O-ring solution is probably the best way, but I do like Michael G's suggestion with the magnets yes

Rob

Nick Wheeler29/03/2022 22:52:20
1227 forum posts
101 photos
Posted by David Senior on 29/03/2022 22:08:55:

Turn a groove on the section that fits down the tube, and fit an O-ring. Use a fairly chunky O-ring and play with the groove diameter to get a good grip. We make wheel centre caps using this retention method. The section that fits inside the hex can be cylindrical - no need to make a hex. The O-ring will grip on the flats in the hole

That's how I would do it too.

J Hancock30/03/2022 06:19:19
869 forum posts

A 'loop ' pin in each plug with a 'rubber band' through the hollow axle .

SillyOldDuffer30/03/2022 09:28:38
10668 forum posts
2415 photos
Posted by David Senior on 29/03/2022 22:08:55:

Turn a groove on the section that fits down the tube, and fit an O-ring. Use a fairly chunky O-ring and play with the groove diameter to get a good grip. ...

I like this one - easy to make and fit, won't damage the bike, and unlikely to get stuck or corroded in place! I'd worry about finding an O-ring just the right size, but I've no idea what's available.

Dave

Nick Wheeler30/03/2022 09:54:14
1227 forum posts
101 photos
Posted by SillyOldDuffer on 30/03/2022 09:28:38:
Posted by David Senior on 29/03/2022 22:08:55:

Turn a groove on the section that fits down the tube, and fit an O-ring. Use a fairly chunky O-ring and play with the groove diameter to get a good grip. ...

I like this one - easy to make and fit, won't damage the bike, and unlikely to get stuck or corroded in place! I'd worry about finding an O-ring just the right size, but I've no idea what's available.

O-ring sets are cheap, and well worth having if you do this sort of thing.

Or you could glue a custom size one together, as this isn't a critical sealing job

Hopper30/03/2022 12:17:01
avatar
7881 forum posts
397 photos

Google Harley Axle Plug and see how the pro's do it. Good healthy spigot sticking 3/4" inch or so into the hollow axle, with an o-ring to hold it in place. If they rattle a bit loose, a dob of silicone sealer holds them in place but allows dead easy removal. **LINK**

SillyOldDuffer30/03/2022 16:52:21
10668 forum posts
2415 photos
Posted by Nicholas Wheeler 1 on 30/03/2022 09:54:14:
Posted by SillyOldDuffer on 30/03/2022 09:28:38:
Posted by David Senior on 29/03/2022 22:08:55:

Turn a groove on the section that fits down the tube, and fit an O-ring. Use a fairly chunky O-ring and play with the groove diameter to get a good grip. ...

... I'd worry about finding an O-ring just the right size, but I've no idea what's available.

... you could glue a custom size one together, as this isn't a critical sealing job

Doh, now I feel daft - that's so obvious!

blush

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