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Member postings for Mark Rand

Here is a list of all the postings Mark Rand has made in our forums. Click on a thread name to jump to the thread.

Thread: Fuse Rating for VFD
17/08/2023 01:10:09

I was a 'Competent person' according to the Wiring Regs up until Part P was enacted. I rewired my own house, did electrical wiring at work in the UK and around the world, worked unsupervised on 12kV systems at power station sites, got offered outside work. I have copies of and follow the Wiring Regs up to the 17th edition (haven't done any major new work since the 18th edition came out). Unless I shell out £400 per year or more, I'm not qualified to run a new circuit from the CU that I installed...

I'm afraid that I treat Part P with the contempt that it deserves. It is a protection scam layered on top of the pre-existing quality requirements.

The same applied to our main site electrician. Qualified to maintain and install all electrical services on a 22 acre site, from 11kV down to 240V, but not qualified to do work in his own home...

Thread: Is it safe to paint humbrol / revel enamel paint over car spray paint?
16/08/2023 11:23:51

I'm fairly certain that Hubrol 'enamels' are now acrylic, rather than the proper alkyd resin enamels that they onece were.

Thread: Cutting oil and ventilation
14/08/2023 19:58:44
Posted by bernard towers on 14/08/2023 17:08:31:

I am quite surprised when people say cut aluminium dry with hss or carbide I have found that you can can get cold welding on the tip of the tool and the finish is not as good as when a splash of WD/Para is applied and still not as good as when using PCD tips there Bl***y marvellous , its a shame to touch your work afterwards!

Built-up-edge happens at certain speed ranges when cutting aluminium with HSS and carbide. The solution is to reduce the cutting speed until it stops, or (if you can) increase the cutting speed until it stops.

Thread: Hardenable free cutting steel for clock pinions
14/08/2023 08:13:18

Carbon steel will cut EN24T quite well. Just keep the speed well down.

Thread: Grinding wheel bores?
13/08/2023 12:00:20

Both 1 1/4" and 32mm are standard sizes, unfortunately...

Thread: Hand metal planer
11/08/2023 23:04:23

Devil's advocate:- The seller is offering his/her father's tools. The Estate agent speil is extermely irritating when not backed up with evidence.

Thread: Are All Our Heritage Industries being Outsourced now
11/08/2023 22:57:47

Far too few engineers in government.

OTOH, Maggie was a chemist (non-pharmacological) for a few years and was the one that set us on the path to destruction. crying

Thread: Hand metal planer
11/08/2023 22:09:43

"Here we have a fully restored beautiful Victorian hand powered metal shaper / planer.
No expense of time or money has been spared in bringing this price of industrial history back to working order."

Lots of paint, some polishing of handles etc.

Ways have had no work done on them, still showing wear signs.

 

Bloody porch paint restorers. angry

Edited By Mark Rand on 11/08/2023 22:09:54

Thread: Grinding wheel bores?
11/08/2023 16:48:26

I tend to buy my wheels from Abtec. The 32mm/1.25" thing is a problem. I've been caught out by it before. My solution was to open the bore of the affected wheels with a 32mm Rotabroach cutter, by hand (Que gasps of horror and warnings of explosions by the ignoramuses in the audience).

Thread: Use of coal, oil and fossil fuels
07/08/2023 23:00:53
Posted by Michael Gilligan on 07/08/2023 18:53:30:

**LINK**

gives the basics

and for pricing, plus downloadable manuals:

**LINK**

MichaelG.

Edited By Michael Gilligan on 07/08/2023 19:03:41

The units appear to be pre-gassed and contain 2.0 kg of R32, so I'm a bit puzzled as to why the sellers claim that F-gas certification is required for intallers.

I've got an interest in this, but am conflicted as to whether the option of pay someone to do the install and claiming the (£5,000) grant will save any money compared with doing the install myself and ignoring the grant.

When I installed our CH system in 1988, I anticipated that we'd have children. So I designed it with radiators that would work happily at 45°C and that's been where we've run the boiler in all the years since.

Thread: Why has my mild steel bent
04/08/2023 13:18:22

Note that normalizing and annealing are different processes. With normalizing, the work is allowed to cool more rapidly than in annealing, usually in free air, not by insulating it or furnace cooling it.

Annealed steel has a coarse grain structure and machines like chewing gum. Normalized steel has a finer grain structure and is more pleasent to machine, while still being stress free.

Thread: 1950 Myford
31/07/2023 16:29:59

Note that between the ways, the ML7's are painted a cream colour. Lathes with hardend beds were painted white instead.

Thread: If only organising storage was that easy !
30/07/2023 16:52:56

Get thee behind me Satan (and push?).

I've designed and started to write a tool and consumables database program because I can never remember where I put things. The database design was fairly simple, but the GUI program has been slow going because I learned Python for it and still spend more time in the text books than writing code.

For some daft reason, I thought that if I wrote it with nice tidy code and good comments and help, that others could use it if they wanted. I was progressing quite well for a couple of weeks, having broken my ankle and being forced to sit on the bed using the wife's laptop, with said ankle proped up on a cushion.

Thread: Planimeter
30/07/2023 16:41:10

When I recovered the drawings for the diesel engine at work when it was scrapped, with permission (so I could build a model of it in the future), there was an indicator and a planimeter in one of the cupboards. The engine was built in 1960-61 and used in the laboartories' building, that used to be the engine test house up until 2000 for peak load generation and blackout protection. It made a profit of £80,000 per year through the '90s...

Thread: Biax Power Scraper
29/07/2023 12:06:53

Cutter lines perpendicular to the stroke are chatter. See Pete's comments about sharpening the blade. A cast iron disk turned smooth and flat on the lathe, with diamond paste pressed into it with a ball bearing makes a good lapping fixture. Use 5µm diamond maximum for sharpening. Make a rectanglar or square bar with the top sloping down by 3° towards the plate to support the blade and give you a consistent angle. You want a mirror finish, if possible, and no visible transition between the front and the bottom faces. The Sandvik inserts have far too large a radius for power scraping, which makes control harder.

This is my every-day blade for the Biax:-Biax blade

The material is 3mm x 20mm ground flat stock, which is more flexible than Sandvik's hand scraper and is the same size that Biax use.

28/07/2023 08:26:42

I go down to about 3mm for finer work, slightly less when aiming for the most possible points per square inch.

Start with the 10mm and see how it goes!

Thread: Which Collet Chuck Do I Have
27/07/2023 22:10:10
Posted by John Haine on 27/07/2023 19:22:03:

Also called bt30 or bt40

BT is the same taper, but not the same shape. It's not as long as NMBT.

Pictures and dimensions here:- **LINK**

27/07/2023 00:15:44

The large end of the tapered bit...

Thread: Why do modern car engines have different types of bolt type heads like Torx etc?
27/07/2023 00:13:47
Posted by mark costello 1 on 26/07/2023 23:42:40:

How about Metric bolt heads on Imperial threads?

I've actuately got some of them on my J&S 1400 surface grinder. Mainly because the only 5/16" BSW screws I had that firred the need with the right sort of head, had 5mm allen key heads. Not a problem, it's only me that needs to remember. laugh

Thread: Which Collet Chuck Do I Have
26/07/2023 19:23:54

1/2" UNC -s 13tpi, 1/2" BSW is 12tpi. If you are screwing one into another, then one or both threads will be buggered over the length of engagement you should expect for a 30 taper or R8 drawbar thread.

All of my holders for the Beaver are 12mm ISO30 with one 1/2"BSW, I recently aquired a Beaver made horizontal drive, which is original and standard 1/2" UNC NMBT30 thread. So I've got to make a third drawbar. Thinking of making double ended bars with M12 on one end and UNC/BSW on the others, with appropriately threaded nuts for the top ends. That way I'm back to two drawbarsand only need to change the nuts and ends over for the two least used fittings.

Edited By Mark Rand on 26/07/2023 19:25:04

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