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Member postings for Russell Eberhardt

Here is a list of all the postings Russell Eberhardt has made in our forums. Click on a thread name to jump to the thread.

Thread: Reactive power loading
13/03/2013 16:04:56

Posted by Ken Fox on 13/03/2013 14:49:29:

My education in electrical engineering is the same vintage as yours.

... and mine. This is where I learned about electrical machines. HSE would have a field day!

Russell.

Edited By Russell Eberhardt on 13/03/2013 16:06:10

Thread: Indexing head in issue 198.
13/03/2013 15:52:37
Posted by The Merry Miller on 13/03/2013 15:16:07:

This is one of the the problems that arise quite often when the drawings haven't been created by qualified engineering draughtsmen.

Len. P.

...and quite often when they have!

Russell.

Thread: Reactive power loading
13/03/2013 07:58:53

There's a comrehensive explanation of electronic PFC here for anyone interested.

Russell.

12/03/2013 16:43:43
Posted by Andrew Johnston on 12/03/2013 09:53:36:
Posted by jason udall on 12/03/2013 09:28:45:

BTW

REACTANCE IS ......IMAGINARY

Only in the sense that it includes the factor 'j'. It may lead to complex impedance, but still results in real currents flowing in the real world.

Andrew

Ah! A real engineer. Everyone else calls it "i".

Russell

11/03/2013 09:19:52

Hi Swarf, Mostly,

A modern, less bulky and costly, alternative to using a large choke (inductor) is active power factor conversion which uses something akin to a switched mode psu to make the current drawn more sinusoidal.

Russell.

10/03/2013 10:04:07
Posted by David Littlewood on 09/03/2013 23:07:52orry to disagree with you, but the out-of-phase current flows in both directions, so it does go backwards and forwards along the transmission cables, causing losses.

Yes, of course it does - doh! In exactly the same way that in phase current does - it's AC!

Russell.

09/03/2013 20:21:56
Posted by David Littlewood on 09/03/2013 19:58:44:

I always understood the reason why larger customers are charged for "reactive power" (by whatever name - I believe it may be called VARs, for Volts-Amps-Reactive) is that the out-of-phase current still has to be trasmitted from the generator to the customer, and back again; this gives rise to transmission losses just as does all other current. Also, if there is too much of it, it can destabilise the system, and require the purchase and fitting of expensive power factor correction equipment in the distribution system.

David

The out of phase current doesn't go back again but, yes, you're right. That current flowing through the cable resistance will develop a voltage drop in phase with that current and therefore will absorb power.

Russell.

09/03/2013 19:39:55
Posted by martin perman on 09/03/2013 10:39:53:
I'm confused, if something comes up on this forum I dont understand I research it. The reason i'm confused is that I have found several pieces that comment on Reactive Power, **LINK** but you say it doesn't exist, is it just the terminology that is confusing me.

Yes it is the terminology. Power is the rate of flow of energy.

In an ac system power is given by P = I x V x cos( θ) wher I and V are the rms current and voltage respectively and θ is the phase difference between the voltage and the current. Thus, if θ is 90 degrees as it is with a reactive load then there is no net power flow. There is, of course a flow of current into a reactive load but it doesn't transmit power. If you like it "borrows" it. What they are talking about in that link is what we used to call VA or volt-amps.

If you are sure that you can work safely you could connect a large capacitor such as a motor capacitor across the mains output of a plug-in mains power and energy monitor. Tou will see that you can measure a significant current but the power will be zero.

Russell.

Thread: Headstock - tailstock alignment
09/03/2013 10:41:13
This would seem to indicate that bed is not twisted and the tailstock was too far forward (or the heastock too far back) by 5.5 thou'.

Bit of swarf/dirt/paint in the V groove under the tailstock base?

Russell

Thread: Reactive power loading
09/03/2013 10:36:04
Thanks for the info on the North American supplies. While the UK is nominally 230V for single phase my voltage at home is normally above 240V, and it's not unusual to see it above 250V.

Official spec. for single phase in UK is now 230 -6% +10% so 216V to 253V, The UK suppliers like to keep it at the high end as it increses consumpltion and thus revenue! If they keep it normally at 230V instead of 240 their revenue would go down by about 8%

Russell.

09/03/2013 08:18:51

Reactive power? - no such thing. Reactive current, ie., that drawn by an ideal capacitor or inductor is 90 deg. out of phase with the voltage so there is no power. Power is he vector product of current and voltage.

So to answer your question, Michael, as to what happens to this reactive power, the answer is nothing as it doesn't exist!

Russell.

Thread: steel grades
08/03/2013 11:07:39

All this talk about HT bolts is irrelevant. The OP is asking what steel to use to make shackle pins. These are pins that run in a bronze bush, completely different to the fixing on modern vehicles.

Wheatly & Morgan, the bible for vintage car restorers, recommends making them from Kayser Ellison's KE805 steel. This has a composition of; C 0.38 Cr 1.0 Mo 0.2 Ni1.5 balance Fe. However I have successfully used EN8.

Russell.

07/03/2013 07:35:24

As the spring has a bronze bush you need to inspect it to see if it is worn and needs replacing. An HT bolt as bought will not be suitable as it will be undersize and won't have provision for greasing. You will need to buy or make something like these:

You will note that they are drilled for grease from a nipple that screws into the head. They have a ground finish although a good turned finish, polished afterwards will do. They also have some provision to stop them rotating. This is very important otherwise the shackle plates will wear.

They should be made from a reasonably tough steel such as EN8 (you could,at a push turn them from larger HT bolts)

You might be able to source some suitable steel locally from a machine shop. Look in the Pages Jaunes under "Rectification, usinage, fraisage".

Bon chance,

Russell.

Edited By Russell Eberhardt on 07/03/2013 07:35:51

06/03/2013 17:02:19

I don(t know about Citroens but I have restored a number of 1920s and 1930s cars. Late thirties cars usually use a "Silentbloc" bush and an ordinary HT bolt. Earlier models usually have a bronze bush fitted to the spring and a pin that is case hardened and ground, usually with drilling for grease nipples. It is possible to do the case hardening at home but there may be problems with distortion. The best way is to use a special nitriding steel and get the surface nitrided professionally.

Having said that, I have made pins from EN8 steel and used them for years without problems.

Russell

Thread: Cutting fluids
02/03/2013 10:27:06
Posted by Ian S C on 02/03/2013 03:34:12:

For those not in rthe UK ( proberbly know), for parafin read kerosene. Diesil would do instead I imagine, and at the price of kero in NZ, would be preferable. Ian S C

In this part of the world it's called "Petrole" don't confuse it with petrol!

Russell.

01/03/2013 10:28:33

Rocol RTD compound. (RTD = reaming, tapping, drilling) It's a sticky paste so retains the swarf. Great for tapping and threading but not suitable for milling and turning. Use Pter's recommendations for that or soluble oil for steel.

Russell

Thread: squeak, squeal and chatter
25/02/2013 15:54:01
Posted by Andrew Johnston on 25/02/2013 15:05:26:

Russell: I'm not sure how you arrive at 1500rpm? If I read the OP's post correctly he has a 50mm pulley on the motor driving a 150mm pulley, so a reduction ratio of 3. For a 2 pole motor running at nearly 3000rpm (in the UK) that gives 1000rpm at the spindle, for a 4 pole motor running at 1500rpm that gives 500rpm at the spindle.

Regards,

Andrew

Addendum: looking at the OP's pictures I'd guess the reduction ratio is a bit more than 3 to 1.

Sorry, finger trouble again. I meant 500 rpm of course.

Russell.

25/02/2013 13:30:46

The pulley diameters you quote will give about 1500 rpm. OK for turning 18 mm but I would want to reduce the speed to about 1/4 of that for parting, especially on a small lathe. Yes a thinner blade should help - half the width = half the cutting force.

Russell.

Thread: Diamond grinding wheels
25/02/2013 08:01:40

Posted by John Stevenson on 24/02/2013 12:28:15:

Now wait for the flat earth society to tell you it's a no no because the diamond leeches the carbon out of the HSS and ruins the wheel.

This must surely be a myth. Diamond is pure carbon so if any "leaching" is to take place it would be in the opposite direction. Diffusion concentration gradient and all that.

Russell.

Thread: Silver steel increase in diameter on hardening.
25/02/2013 07:52:10
Posted by Hopper on 25/02/2013 05:57:15:I think you are out of luck on that one.

Metal spraying might be the way to build up the shaft, then it would have to be turned/ground back to size.

Or get it centreless ground to remove any scores or taper and then make new, unndersize, bronze bearing bushes.

Russell

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