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Member postings for Bob Gitsham

Here is a list of all the postings Bob Gitsham has made in our forums. Click on a thread name to jump to the thread.

Thread: In praise of Oldtimers
18/11/2017 12:16:28
Posted by larry Phelan on 16/11/2017 12:14:01:

I came across a notice recently,which I think sums up the ability of some of these men of former years,and I post it below. It could serve as our motto.!

We,the willing

Led by the unknowing

Are doing the impossible

For the ungreatful

We have done so much

With so little,for so long

We are now qualified to do

almost anything,with nothing !

My copy of this is in a sorry state,but I,m about to get a few new copies printed to hang up in a few workshops,on the grounds that

IT SAYS IT ALL !!!

I spent most of my working life as a Marine Engineer. The above message often appeared on the workshop notice board on many of the ships I worked on.

Thread: Wanted - a guide to adhesives
20/09/2017 03:13:09
Posted by David Standing 1 on 19/09/2017 09:50:03:
Posted by Bob Gitsham on 19/09/2017 08:14:49:
Posted by Tim Stevens on 18/09/2017 18:00:09:

Indeed, this is the case. Then, I wanted to stick an aluminium sheet to a marine ply panel. Last week it was to stick ABS letters to a plastic-coated plate. Next week it will be some other combination, I'm sure. I am particularly keen to find adhesives which are not affected by plasticiser migration, which is especially common with PVC stuff (including vehicle wiring).

And it does seem that the only serious tomes are intended for serious professionals and cost serious three-figure money.

Thanks, everyone, for trying to help.

Regards, Tim

Tim,

For your first problem I would suggest any reputable brand of contact adhesive, This stuff is realy tough, and will survive all sorts of situations.

Your next problem to stick ABS letters to a plastic coated plate.. depends a lot on the environment it will be used in, and how long it has to last. There are some very good double sided tapes available, real industrial strength and not very expensive, also available in small quantities.

Rather than look for a one size fits all publication on the subject, which I'm fairly certain doesn't exist, Why don't you pose the question on this forum whenever a new problem arises, I'm sure you'll get plenty of prompt, knowlegable replies.

You could also do as I have done and simply arm yourself with a few good quality standby products that will, suit most general purpose situations, and then when a specific application comes up then ask for help.

Edited By Bob Gitsham on 19/09/2017 08:17:10

If you want to quote someone else's post(s) without getting yours all mixed up with it, start your comment below the vertical line on the left of the text smiley

Sorry I didn't see any instructionon how to do that, I hope this is correct. Thanks.

19/09/2017 08:14:49
Posted by Tim Stevens on 18/09/2017 18:00:09:

Indeed, this is the case. Then, I wanted to stick an aluminium sheet to a marine ply panel. Last week it was to stick ABS letters to a plastic-coated plate. Next week it will be some other combination, I'm sure. I am particularly keen to find adhesives which are not affected by plasticiser migration, which is especially common with PVC stuff (including vehicle wiring).

And it does seem that the only serious tomes are intended for serious professionals and cost serious three-figure money.

Thanks, everyone, for trying to help.

Regards, Tim

Tim,

For your first problem I would suggest any reputable brand of contact adhesive, This stuff is realy tough, and will survive all sorts of situations.

Your next problem to stick ABS letters to a plastic coated plate.. depends a lot on the environment it will be used in, and how long it has to last. There are some very good double sided tapes available, real industrial strength and not very expensive, also available in small quantities.

Rather than look for a one size fits all publication on the subject, which I'm fairly certain doesn't exist, Why don't you pose the question on this forum whenever a new problem arises, I'm sure you'll get plenty of prompt, knowlegable replies.

You could also do as I have done and simply arm yourself with a few good quality standby products that will, suit most general purpose situations, and then when a specific application comes up then ask for help.

 

Edited By Bob Gitsham on 19/09/2017 08:17:10

19/09/2017 08:00:43
Posted by Michael Gilligan on 18/09/2017 16:00:07:
Posted by David Standing 1 on 18/09/2017 14:19:46:

Bob

Have you realised the thread you are replying to was from five months ago? surprise

.

Does that matter, David ?

Tim has never given any 'closure' ... so presumably he has not yet found what he was seeking.

MichaelG.

Thanks Michael, I was wondering how I should reply to his pointless remark.

In fact the whole thread has since come alive.

18/09/2017 13:58:23
Posted by Tim Stevens on 15/04/2017 17:19:21:

The Tee website gives no detail about content or date written - is it really up to date? I ask because many such books do have a rather old-fashioned content. Or do I just have to splash out and hope?

Cheers, Tim

G'day Tim, I think that most information will be a bit dated by the time it gets into print. I would suggest that you write to the major brand names asking for info. I'm sure most of them will be only too happy to send it to you. For starters i'd Try ( not in nay particular order.)
Loctite, Devcon, JB Weld, Sellys, plus numerous others, some may travel under different names in different countries. In my experience as a Marine Engineer (retired) it is very much a horses for courses situation. To give any advice we need to know what it is you want to stick , and what are the operating parameters

Thread: Imperial Thread Cutting on Metric Mini Lathe
08/09/2017 15:42:06
Posted by Neil Wyatt on 08/09/2017 15:28:41:

If you read to the bottom of the main page, they pre-grind the lead screws then roll them presumably to get the best of both worlds with ground accuracy and rolled form and surface finish.

I think the 0.3mm per 300mm bit is an error as the text it's in mentions 60-degree metric form threaded rod rather than precision leadscrews and the 0.05/300mm is mentioned elsewhere and 0.003"/for for v-thread precision leadscrews.

"Cold Rolled Formed Lead Screws

Abssac supplies both machined and rolled thread formats. Lead screws that are cold rolled formed have the immediate advantage of a work hardened surface on which the load bearing nut will travel. Starting with a pre-ground bar stock, the thread form is gradually rolled into the material with increasing pressure ensuring precise material deformation along the thread form as it is worked. By repeating this process the screw stock work hardens into a smooth, polished like finish with the desired diameter and lead as the finished product."

Edited By Neil Wyatt on 08/09/2017 15:33:57

Neil, I think you'll find that the pre-ground stock, is pre-ground round , to a size, then the complete thread form is rolled into it. Pre- grinding a thread form would be very expensive and probably no more accurate than their rolled form.

08/09/2017 15:35:51
Posted by Andrew Johnston on 08/09/2017 10:05:02:
Posted by Neil Wyatt on 08/09/2017 09:47:50:

Visiting this site I see their precision metric leadscrews have an accuracy of 0.08mm per 300mm.

Hmmm, and further down on the same page they say the lead error over the length of the rod is 0.3mm per 300mm, rather different. I would expect precision leadscrews to be ground rather than rolled.

Of course that doesn't change the fact that a 63 tooth gear is perfectly satisfactory for cutting metric pitches with the correct gear train. Personally I say hooray for quick change gearboxes; imperial, metric, DP and module all at the change of some levers, and one gear. thumbs up

Andrew

I have to agree wth "Personally I say hooray for quick change gearboxes; imperial, metric, DP and module all at the change of some levers, and one gear. thumbs up"


That is the way it is on my lathe, and one of the reasons that I ordered that particular machine. No doubt there are a few obscure pitches that I will have to use extra gears for, but I might never need them.

Bob.

08/09/2017 08:41:13
Posted by Martin Dowing on 04/09/2017 20:28:55:

63 tooth gear gives rather poor accuracy in metric/imperial translations.

There are far better combinations than that with standard gears of 20-21-25-30...75 teeth.

For superb accuracy you will also need 38 and 42T.

127T gear even if perfect is rather impractical (too large).

Read "Screwcutting in the Lathe" by Martin Cleeve.

You will find nearly everything you need to know (and more) there.



It's only too large on small machines, most medium to large machines come with the 127x120 combo.

My LD1216 from Taiwan came with this set, plus a variety of other gears, and the built in Norton style gearbox. it also ha a thread chart for use with the Norton box that covers almost all imp. and metric threads without even using half the gears supplied.

So, I guess even more strange threads could be achieved with them. I'm not sure I'll ever need them, But maybe one day I'll see what can be done.

Bob.

08/09/2017 02:23:38

How is this figure calculated? It would seem to me that as 63 is half of 126 that is 1 full tooth per revolution, short of 127, and given that the 63 tooth gear is run with a 60 T gear it is an attempt at approximating 127 x 120 gear setup which is, and has been, used on larger lathes for a very long time.

Therefore the error occurs to me to simply be 1/127th. Ok, not a lot, and particularly in short lengths of thread such as the average nut and bolt., where the thread engagement lengthy is typically about one diameter. But it would become a problem in any attempts to make a long running thread such as a lead screw. Sure the mating nut could be made to match, but the error would be significant in the total length travelled over many turns.

Bob.

Thread: New member
30/08/2017 17:16:41

Thanks Neil, Not sure what other recent thread you refer too. But yes it's all good now. I've just got to find the time to get into the workshop and actually make something. My head is full of ideas, but no time to do them.

Thread: Imperial Thread Cutting on Metric Mini Lathe
30/08/2017 16:25:56

Thanks Rod, I hadn't realised that the error was actually that small. I made sure that when I ordered my new lathe LD1216 last year that it came with the 127 x 120 compound gear, and although it is nominally an imperial lathe, Imperial leadscrew etc., all the handwheels are calibrated in both imp and metric, and the screw cutting chart gives both imp and metric threads straighrt from the norton style box., with only haveing to set the compound gear for Imp or metric.

A few months ago I did see a very nice spreadsheet on the internet that gave all the approximations that could be used, It actually listed them with thev actualerror as well. I had a look for it last night but couldn't find it. It had a built in calculator where could list the gears you had plus leadscrew pitch etc and it would calculate your options.

30/08/2017 11:44:05

It is my uinderstanding that to cut a metric thread on an imperial lathe or vice versa, you need a127 x 120 tooth gear, as the gender bender gear in the train,

The other gears will then give you the pitch you require. there are other combinations that are used but they only give an approximation of the desired thread pitch.

Thread: Level lathe set up
29/08/2017 08:44:10

I'm fairly certain that by level they actually mean that the bed is flat and straight, without any twist, also that the centerline of the head stock is parallell to the flat staright bed, inboth the horizontal and vertical plane.The tail stock should also be on the same centerline. I spent most of my adult working life as a Marine Engineer

Without exception the shi[ps I worked on all had a lathe in the engineroom workshop. Some also had other machines as well. The sizes varied from about 9 inch to about 14 inch swing with beds from about 3 ft to 6 ft longt, mainly depending on the size of the work that was anticipated.

These machines were usually bolted to a substantial steel sub frame that was made to be quite square. the sub frame as then resiliently mounted to the ships frame, so that as the ship flexed the lathe on its sub frame remained quite rigid, square and straight.

I always found tthat it was possible to do quite accurate and detailed work on those machines, except in extremely rough weather.

I can only recall one case where the lathe was pretty useless while the ship was at sea and in that case the above procedure had not been followed.

Thread: Ignition Spark
29/08/2017 06:04:14

You can buy minature spark plugs, ignition coils and points sets from the specialty hobby shops that supply parts for RC internal combustion racing cars, I've not bought any, but I have seen them there when looking for other small stuff.

I'm fairly certain they cater for both 2 stroke and 4 stroke.engines.

 

 

Edited By Bob Gitsham on 29/08/2017 06:06:20

Thread: Epoxy Resin
29/08/2017 05:20:51

Hi, I have used a wide variety of epoxy adhesives and fillers over many years both as a hobbiest and as a professional marine engineer.

The cheap end products, from what are variously called dollar shops, pound shops or cheap as chips, etc. are usually fine for most non critical repairs around the home, and I usually keep some around.

At the other end of the scale, there is no substitute for the correctly formulated engineering products that are available, sure they are not cheap, but failure can be even more expensive. case in point, Many yeasr ago like about early 70's I used a Devcon product, don't remember which one, other than it was for high temperature, to repair a flame gouge out of a cylinder liner on a marine diesel engine.

The gouge was about 20mm wide and about 8mm deep in the top mating face of the liner where it mated with the cylinder head. The repair lasted about 3 weeks before we were able to get to a port where a more permanenet repair was available.

There are many specialist products out there, when it matters use them, they do work. when it's not important, cheap as chips is fine.

Thread: Bob Gitsham from Adelaide Sth Australia.
29/08/2017 03:31:00

G'day, I originally posted this back last December 2016, but must have put it in the wrong place, so I'll try again.

G'day Bob Gitsham from Adelaide, South Australia. I have just joined this forum last night. I'm a retired marine engineer. My first qualification was fitter turner / toolmaker, I added Hydraulics fitter, specialist welder and finally marine engineer. I also took a job as a sales engineer for about 5 years '76 to '81. just for something different


After retiring I realised I missed the work of high quality machining and fitting so after much discussion with friends and arguments with "she who must be obeyed", I and against her wishes I bought a lath

My new lathe is a LD 1216 Still getting the hang of it, but so far so good. I also want a mill but do not have the room. So am thinking of building a vertical spindle milling attachment for the lathe. Interested if anyone has any info on such a project..

 
Thread: Cheap 3 in 1 tig welder - any one used one?
09/01/2017 21:59:44

yep, I been thinking that for a while, I suspect this guy is just looking for someone to disagree with. It pisses me when people ask for help and get a heap of good advice, then go and stuff it up because of their own stupidity, ignorance and arrogance.

The moderators should pull him up, tell him, if he's not prepared to listen then at least do us all a favour and shut up.

Bob.

19/12/2016 16:38:32

Yes I've tried a couple and for my money I would rather buy a real product from a known brand.

They both leaked gas from the solenoid valve. were hard to set current and feed in mig mode, which is what I use most. these machines were Mig, Tig and stick, no option for plasma cutting.

I finally bought a cigweld 175i, very happy with it, easy setup, no leaking valves quality accessories. And excellent instruction book.

Happy welding.

Bob

Thread: Spring is Sprung
15/12/2016 14:04:34

Item under Scribe a line in Autumn 2016 of Model Engineers Workshop showing a method of winding springs on a lathe using various sizes of screws as a pattern,

A few years ago, prior to acquiring a lathe of my own, I had a need to get some small springs made. having found a shop that made springs to order I was invited inside where the operator asked a few questions regarding the size and use of the springs. I had a sample of a broken spring

As the springs were required to operate in water he selected a coil of Stainless steel piano wire of the desired dia., and selected a plain steel mandrel to provide the I.D. of the spring. Setting the mandrel up in his lathe he then selected the spring pitch on the lathe gearbox.

Fitting the end of the wire into a slot at the chuck end the end of the mandrel he wound a couple of turns onto the mandrel by hand. Next he fitted a piece of hardwood to the tool post and wound it into press the wire firmly against the mandrel. The mandrel was supported at the tailstock end by a live center.

Running the lathe at fairly slow speed he produced a length of spring that he then cut into the desired lengths that I required. It was quick and simple. This method eliminates the need to find a screw thread of the right size as almost any pitch can be set on teh leadscrew.


The piece of hardwood was about the width of two turns of the spring and appeared to give the desired tension and wound a very even spring.

Edited By Bob Gitsham on 15/12/2016 14:05:11

Thread: New member
11/12/2016 12:13:33

G'day Chris, good to hear that you lathe is still going strong after 20 years, I hope mine does too but I doubt if I'll last that long.

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