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Member postings for Hevanscc

Here is a list of all the postings Hevanscc has made in our forums. Click on a thread name to jump to the thread.

Thread: Tom Senior M1 refurb
31/10/2020 15:09:23

The thread is at this link and you can see the photos in my albumn

http://www.model-engineer.co.uk/forums/postings.asp?th=112156

Good luck

Hywel

Thread: Learning Fusion 360
19/06/2019 21:23:01

Hi Rik

I started watching the Lars tutorials but found that they assumed too much prior knowledge. After much searching I eventually found the Youtube channel of Paul McWhorter who has 13 tutorials on 'Learn Fusion 360 or Die Trying'. They start right with the basics and I was able to produce 3D drawings for 3D printing with ease afterwards.

Hywel

Thread: Tube Notching
11/03/2019 21:20:11

I would use a round hand file for tubes that small and thin, if it just a right angle joint. It is much easier and quicker then setting up tube notchers and jigs etc. I do it all the time for bicycle brake bridges and racks.

Hywel

Thread: Can opener - the holy grail in engineering?
04/03/2019 09:28:59

Still have one of these in the cutlery drawer for when all else fails . . .

can opener.jpg

Thread: Denford Viceroy 280 motor and inverter
17/02/2019 10:42:01

Hi Andy

I've done it on my Viceroy (different model). Thread is here

Hywel

Thread: ball turning
16/01/2019 22:11:41

Hi Peter

I have also made the Hemmingway version. Martin described the cutting tool but if using a boring bar it is quite springy so only very light cuts in harder material is possible. Haven't tried parting off with it as I can't see that it would be easily achieved.

Hywel

Boring head ball turner

Boring head ball turner

Thread: Fitting Python file handles - advice please?
13/03/2018 22:53:05

You should push the tang into the handle and then, holding the wooden handle with the file facing down, strike the end of handle with a mallet. Somewhat counter-intuitively, this will force the tang into the handle rather than knock it out. You can look up the physics if you don't believe me.

Hywel

13/03/2018 22:52:54

You should push the tang into the handle and then, holding the wooden handle with the file facing down, strike the end of handle with a mallet. Somewhat counter-intuitively, this will force the tang into the handle rather than knock it out. You can look up the physics if you don't believe me.

Hywel

Thread: Brazing
25/02/2018 11:37:55
Get a cheap kettle and packet of citric acid from Wilkinson. Add two tablespoons to kettle with water and boil. Pour boiling citric solution over components and leave to soak for 30 min. Then scrub with wire brush.
Hywel
Thread: Hi from South Wales
22/01/2018 12:03:18
Posted by Neil Wyatt on 21/01/2018 19:44:04:

Welcome to the forum Nigel. Which bit of South Wales? I'm originally from Barry, but I did live in Porthcawl for a while.

Neil

Porthcawl - know it well. Worked in a chip-shop on Trecco Bay for several summer vacations when I was a student during the 1980s. Being originally from the Rhondda valley, Porthcawl was an exotic coastal location . . .

Hywel

Thread: Newcomer to inverters, please advise.
14/12/2017 19:51:41

I did a refurb om my Tom Senior M1 (though without the S-type head), converted the 3 phase motor from Star to Delta and added an inverter. The thread is at this link

http://www.model-engineer.co.uk/forums/postings.asp?th=112156

Hywel

Thread: What colour is 'Cherry Red'?
08/12/2017 12:45:54

I recently quench hardened some gear cutters and used the muffle furnace at work to heat them, so the temperature was well controlled.

I would say that the boiled carrots in subdued light colour is a good comparison - a nice soft orangey glow. It was certainly nothing like any cherries that I have ever seen!

Hywel

Thread: Boring head ball turner
30/11/2017 11:45:05
Posted by mechman48 on 30/11/2017 11:04:23:

Nice job Hywel

​I have a store bought one that I have yet to use... thinking​ as an aside, have you altered the geometry of the boring bar cutting tip or is it as is ?

George.

I thought about that, but after a bit of mental three dimensional gymnastics I decided that the geometry of the cutting edge of the boring bar, as presented to the revolving work, is the same as a regular knife tool used in the normal way. In other words I used it as it is and it worked OK . . .

Hywel

30/11/2017 11:42:22
Posted by Nobby on 30/11/2017 10:42:49:

Hi Guys
Here is mine using a boring head I maderadius turning

Edited By Nobby on 30/11/2017 10:44:53

Nice. I didn't go as far as you and make the boring head too, very impressed.

Hywel

30/11/2017 11:41:20
Posted by SillyOldDuffer on 30/11/2017 10:20:29:

Good work Hywel. I notice you had to solve a cascade of other problems to finish the job. Typical of my experience too and sometimes bad for morale. The good news is that the more challenges you solve in a workshop, the easier it gets in future. I'm impressed - I still don't have the courage to tackle that many new things in one go. Well done you!

Dave

Thanks Dave. The main incentive being the quote I got to buy the missing changewheels, necessity being the mother of invention etc . . .wink

29/11/2017 21:38:38

Finally completed my ball turning attachment to make use of my under utilised boring head. This was the culmination of a two month process which required me to make:
1. Gear cutters to make the ...
2. Missing changewheels for the lathe to ...
3. Screwcut the M14 thread on the shaft to screw into the boring head and...
3. To finish the shaft to fit the bearings in the toolpost block which was ...
4. My first attempt at cutting a dovetail on the mill ...
5. And the first ball is the one on the handle
Boring head ball turner
I learned a lot doing it and very pleased with the result.


Hywel

Edited By Hevanscc on 29/11/2017 21:57:22

Edited By Hevanscc on 29/11/2017 21:58:15

Thread: propane brazing
27/11/2017 11:50:25

I use oxy-propane all the time, using hobbyweld oxygen but mostly with a medical oxygen concentrator. The concentrator is man enough for most things - bicycle frame brazing in my case - an dyou can sometimes find one cheap on ebay or glass bead making people use them a lot. When you get one it means free oxygen for life!

The one drawback with oxy-propne is that the flame, while just as hot as oxyacetylene, is more diffuse so you need to use a large nozzle for the same effect.

Hywel

Thread: Runout turning between centres
23/11/2017 20:14:20
Posted by Clive Foster on 23/11/2017 20:04:48:

Hywel

Not directly familiar with the Viceroy I'm afraid.

But I have run into that sort of "screw up or down to bring level then do up the top nut or bolt so it stays put" adjuster several times on various pieces of equipment. Seem to be a number of variations but the rough setting principle of equalising the amount of movement needed to unload a mount is the same. What you actually have to shift and where the adjuster is varies. Special warm place in Hell reserved for the designer who puts the adjusters under the cabinet top plate on the other side of a re-enforcing angle with a fixed shelf not far below. So you have to do it all by feel whilst simultaneously wishing for longer arms.

Made my own home brew version for a SouthBend.

Clive.

Yes, you describe it correctly - Keyhole surgery where no spanner or socket seems to reach, while also trying to catch site of a DTI reading . . .

23/11/2017 19:40:06
Posted by Clive Foster on 23/11/2017 18:11:40:

Hywel

As its on the original stand there should be no great twist issues.

Best practice is to get the stand sitting evenly on its feet and bolt down so there is no strain on the stand. Then you sit the lathe on the adjusting nuts and move them up or down to get it evenly balanced. One of those "develop a feel for" things. One way of getting the pairs at each end pretty close is to use one lifting nut to just release the weight from its mate on the other side. When it takes the same amount of turn on each to just take the weight off the other things are very close indeed. If you have both ends like that and the bed is adequately level, builders level will do here, on the long axis it will be very close when nipped down. A proper precision level or, better, accurate clinometer, will show you the shifts as the top nuts are tightened down. The "equal turns to release weight on the other side" technique is quite capable of getting you into the couple of minutes of arc error band.

With these strong, welded box, style stands its arguable whether the lathe bed stiffens the stand or the stand stiffens the lathe when all is bolted up tight. Primarily due to that issue some folk advocate merely nipping up the top nuts enough to stop things self adjusting rather than bolting down really tight.

Martin C makes an excellent suggestion of how to check if, and how much of problem you have with tailstock wear. Given that we are dealing with small errors so correspondingly great care is needed when setting up to measure them directly it might well be quicker overall to just make some test bar and collar set-ups and use them between centres. Time saved doing direct measurements being put into making the test bars and collars. I'd probably make ones with between collar measurements of 3", 6", 12" and 18". 9" would be useful too. Test bar length of around 3" more than the between collar distance should be fine. Set up true for same diameter collars with the tailstock barrel fully retracted then loosen the tailstock so it slides back as you wind the barrel out further. Lock the tailstock and either put a dial gauge on the tailstock end collar to see what the total error is when you spin the headstock by hand. It was true when you made it. Or simply measure the collars again and take another skim. Remeasure the diameters and the difference tells you the error.

Write down your results so you can use a dial gauge to set things pretty close before messing around with collards to get them dead right. Generally if you set the tailstock right for about 2/3 rd of the way down the bed it will be good enough for most jobs.

Clive.

Edited By Clive Foster on 23/11/2017 18:11:57

You seem familiar with the Viceroy setup Clive. On mine there are threaded bolts on the bottom of the bed that extend down through the cabinet through the adjustment nuts. The adjustment nuts seem to screw into the underside of the cabinet and presumably extend through itmto lift the bed - I didn't look that closely when I assembled it and was guessing at the time. Then there are smaller nuts which go,on the ends of the threaded bolts and tighten down (or up,in this case) on the adjustment nuts - are these the top nuts you mean when you say to 'nip them up'?

Hywel

Edited By Hevanscc on 23/11/2017 19:40:51

23/11/2017 19:34:13

Posted by Martin Connelly on 23/11/2017 14:25:16:

Hywel, as an exercise try the following.

With the tailstock barrel just short of fully retracted set up an indicator on the side of the barrel and zero it. Then clamp and unclamp the barrel and see what happens to the reading at different degrees of clamping.

Then extend the barrel to about midway and move the tailstock along the bed away from the indicator by the same amount compare the readings and repeat the clamping unclamping again.

Finally repeat with the barrel almost fully extended and get a third set of readings.

In an ideal world the readings would be zero at all positions but there is no such thing in reality. It would be interesting to know how much variation there is between the lowest and highest readings and to see if there is enough to account for your taper.

Martin C

So, into the shed aft work to make the measurements:

Barrel retracted: clamped 0, unclamped 0 mm

Barrel half way: clamped 0.025, unclamped 0.025 mm

Barrel fully out: clamped 0.075, unclamped 0.075 mm

In use, I have only extended the barrel the shortest distance, 1/4 max.

Hywel

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