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Member postings for Nick Wheeler

Here is a list of all the postings Nick Wheeler has made in our forums. Click on a thread name to jump to the thread.

Thread: Big threads on small lathe???
23/11/2021 19:45:07

It's not going to be a long thread is it?

Use the mandrel handle that is commonly recommended here, or a spanner on one of the chuck jaws like I use. It will be a bit tedious, but much quicker than scrounging the use of another lathe. And if you're going to do that, surely it would make more sense to use a machine that could handle the job easily?

Thread: Pump centre
23/11/2021 11:54:51
Posted by Nigel McBurney 1 on 23/11/2021 11:19:20:

My punch was made by Eclipse and known as a spring centre punch,I inherited mine from my father ,he used it but I never found it much use ,I prefer the fine prick punch followed up by a centre punch,

That's not the same thing as the pump centre in the first post though

Thread: Milling machine clamps
19/11/2021 15:22:35
Posted by martin haysom on 19/11/2021 14:46:13:
Posted by Nicholas Wheeler 1 on 19/11/2021 13:51:07:
Posted by roy entwistle on 19/11/2021 11:19:05:

I'm sorry but I can't understand why anybody with a milling machine or a lathe would buy clamps, tee nuts, straps etc.

Making them is barely any cheaper and a huge drain on time. Which is true of a lot of tooling that is better bought so the actual work can be done.

don't take long to nock up a few clamps and a lot can be learnt from making your own tooling

I have made extra T-nuts for the lathe cross slide, and what I learnt was that I'm not going to make what I can buy.

19/11/2021 13:51:07
Posted by roy entwistle on 19/11/2021 11:19:05:

I'm sorry but I can't understand why anybody with a milling machine or a lathe would buy clamps, tee nuts, straps etc.

Making them is barely any cheaper and a huge drain on time. Which is true of a lot of tooling that is better bought so the actual work can be done.

19/11/2021 10:32:51

I bought an M10 set for my mini-mill when I got it. They fit the T-slots perfectly, but are far too big and always get in the way. M10 is massive overkill for clamping too.

I keep telling myself that I should make some that use M6 fasteners(studding really) and strap clamps from 20x6 steel bar. The same parts would also be useful for the lathe faceplate which I don't have any tooling for.

Thread: What Did You Do Today 2021
19/11/2021 09:59:36
Posted by Jon Lawes on 19/11/2021 06:26:20:
Posted by Bazyle on 14/11/2021 14:03:05:

Walking down to the remembrance service it was sad to see hikers and families pouring out of cars for a walk, even a neighbour with a chainsaw, all oblivious to the meaning of the church bells . Maybe next year we could close the village access roads in the morning, The hoo-ha that would generate might make a few people feel guilty.

Does everyone have to go to church to pay their respects now? The chainsaw may have been intrusive and a bit thoughtless but I don't think you have to subscribe to organised religion to be respectful.

Having rung at three different churches(village, town and cathedral) on Remembrance Sunday, I think Bazyle would be surprised at just how many people attend them compared to how small the normal congregations are.

Thread: Not the time to be complacent about Covid
16/11/2021 23:29:51
Posted by Ady1 on 16/11/2021 22:53:31:

I think we should just get on with it now

Those who want to hide can hide and the rest of us can continue as before

I want xmas and the pub quiz back!

You can have Christmas. All of it. Forever. That would be worth a pandemic.

Thread: Cutting up bits of metal
16/11/2021 09:34:22

Here's mine, based on articles in MEW some years ago:

completed.jpg

That's the motor and linkage from an MGF( which comes complete with Rose joints), and the base out of my scrap bin. It's not fast, but that time can be spent doing other things

Thread: Book Your Covid Booster! Errr, How? Where?
12/11/2021 14:16:32

Finally booked mine online this morning.

All of the local centres(I don't consider those on the other side of the Thames to be local) had appointments starting from 13th December. So I'm going to the closest, that I can walk to, on the 15th.

Thread: Guillotine
10/11/2021 13:59:25
Posted by Mike Hurley on 10/11/2021 10:36:34:

Perfectly valid points, but I suppose it also depends on how much sheet metal work you are actually doing. If like me, it's just the occasional job and you have limited workshop space you make do with what is to hand & I usually end up doing my cutting outside. (remembering to cut away from the kitchen double glazing this time! The upvc window ledge still shows the battle scars from a couple of years ago when the grind sparks left dozens of tiny burns all over it - was most unpopular with 'er indoors! )

In an ideal world we would all probably like to have a large workshop crammed with all manner of sparkly kit, but we muddle on regardless.

I don't have a guillotine or a decent brake, because like you, I don't have any space for them. Most of my projects are cars(1936 Morris 8 hotrod in the planning stage) so those and sliprolls would be high on my list of wants if I did acquire space for them. I must finish the benchtop wheeling machine I started several years ago.

My plasma cutter is handy, but requires a compressor and that is dying.

Air tools like grinders, drills, sanders etc are horrible to use even with a large and powerful compressor.

Nibblers are an abomination.

I also have rusty uPVC sills, and one of the doors has Caspian Blue overspray.....

Edited By Nicholas Wheeler 1 on 10/11/2021 14:00:18

10/11/2021 10:20:41
Posted by Mike Hurley on 10/11/2021 09:59:58:

Unless planning to cut very thin stuff, personally I find an angle grinder with a really thin cutting wheel ( e.g. 1mm ) does the job quickly and with minimal distortion ( if you let it cut at its natural feed i.e. without pushing too hard). A quick rub of the file afterwards is all thats required for any small burr.

Added benefit is not taking up valuable workshop space!

Downsides: slow, noisy, expensive, dirty, horrible burrs, long straight cuts require extra finishing etc, etc. I'd much rather straighten any distortion from a guillotine if one is available.

Thread: Scribing with verniers
09/11/2021 16:19:59
Posted by Jon Lawes on 09/11/2021 15:47:25:

My "expensive" calipers I don't use for this purpose, but I would.

I don't know how some of you mark out, but I'm only removing a layer of Dykem blue, not scoring a channel. I reckon even cheap calipers will outlast me.

I agree completely.

Thread: Thumb screw material
09/11/2021 10:37:26
Posted by noel shelley on 09/11/2021 10:14:22:

A 12.9 grade socket cap head with a press fit knurled head would look the part, I think ! Noel.

That's all the lock for my top slide is: the original screw with an aluminium head pressed over it. Well, hammered over it, as I didn't bother to remove the screw. I modified the carriage lock screw while I was at it. Now I can lock the slides without using a tool, which is how it should have been supplied.

08/11/2021 23:28:25
Posted by Derek Lane on 08/11/2021 21:13:43:

I could use the existing thumb screw top and insert a 4mm threaded part of a bolt into it but would like to make it in one piece if for no other reason than to practice my machining.

I would only ever make knobs, thumbscrews etc by inserting a separate male thread into them. That's because it's quicker, easier, stronger and less wasteful of material.

Make one that way, and another in one piece and you'll see what I mean.

A length of decent quality studding in suitable sizes - M5/6/8 for me - should be in everybody's material stash.

Thread: Warco WM 16 motor
08/11/2021 19:13:42
Posted by not done it yet on 08/11/2021 18:15:02:

All ‘old hat’ vintage British machines still working very well, even though 60-70 years old.🙂

The remaining ones are. How many were used up doing the jobs they were bought for?

Thread: Thumb screw material
08/11/2021 19:11:40

Brass is perfectly adequate for a thumbscrew. Looks good too if that matters to you.

Thread: Music on TV Programmes.
08/11/2021 11:38:04
Posted by Nigel McBurney 1 on 08/11/2021 10:28:52:

Very true about the comment on the camera being pointed at the presenter rather than the craftsman doing the work, no doubt it is probably due to the producer or director who instructs the camera man,its similar to wild life programmes where the presenters always have binoculars and the camera shows the presenter and not what they are looking at, and I oftenwonder if the presenters even know what they are looking at.

The presenter is being paid. The craftsman, meerkat or whatever isn't.

Thread: Feed speed
06/11/2021 09:35:37

Posted by not done it yet on 06/11/2021 07:54:25:

Surely any sensible design would have shouldered studs, such that they screw in exactly to the shoulder and tighten exactly at that point? Anything less seems to be yet another cheap short cut, on top of fitting ‘circlips’ to secure the gears/gear-pairs. Should there be a washer between the circlip and gear, too? I would expect that to be necessary to control end-float.

That's what they were aiming for. My new ones do. But the original studs weren't very well made, and eventually failed after several years use.

Most of the hardware is low quality which is a peculiar place to save money, as good quality nuts/bolts/etc are dirt cheap even when bought in small quantities. That said, if the compromise is to replace easy, small parts after a few years use or have to fix the actual machine(which is more than good enough for its intended use) I know which I prefer.

05/11/2021 22:45:36

You might want to check how much thread engages when the studs are screwed in place. Mine often unscrewed, because only 3 or 4 threads did anything, and eventually stripped after about 5 years use. I made new ones, better finished and with slightly longer threads, from an aircraft bolt. They actually fit properly and I don't worry about them coming loose part way through a job.

I should make new keyed spacers at some point, as they're the next weak link.

I don't consider these to be real problems, as they only became apparent after several years use.

Thread: Boring bar set up
31/10/2021 11:38:49

The whole point of a QCTP is to able to adjust the height.

Is it? Really? Wouldn't that be called a Height Adjustable Tool Holder?

The point of a QCTP is to make swapping tools as quick and easy as possible. That proves to be very useful(essential really) when even a simple part can need 3 tools to produce its features.

The height adjustment is a bonus from how most designs achieve that speed.

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